Re-equipping ZIL-130-131 trucks with D-245 diesel engines manufactured by OJSC - PowerPoint PPT Presentation

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Re-equipping ZIL-130-131 trucks with D-245 diesel engines manufactured by OJSC

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Re-equipping ZIL-130-131 TRUCKS with D-245 diesel engines manufactured by OJSC Minsk Motor Plant OJSC Minsk Motor Plant was founded in 1963 and it is the ... – PowerPoint PPT presentation

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Title: Re-equipping ZIL-130-131 trucks with D-245 diesel engines manufactured by OJSC


1
Re-equipping ZIL-130-131 trucks with D-245 diesel
engines manufactured by OJSC Minsk Motor Plant
2
OJSC Minsk Motor Plant was founded in 1963 and
it is the leading developer and manufacturer of
modern diesel engines, holding the largest share
in the CIS as to the quantities of in-line 4 and
6-cylinder engines. The company offers over 40
diesel engine modifications within the power
range between 60hp and 650hp, which have been
designed for agricultural, road-building and
forestry machinery, trucks and buses, industrial
equipment, various drive units, special and other
machinery with adaptation according to customer
demand. The basic distinguishing features of the
engines manufactured by OJSC Minsk Motor Plant
are their reliability in operation, simplicity
and low cost of maintenance.
3
Power range of 4-, 6- and 8- cylinder diesel
engines manufactured by MMP
4- cylinder
Tractor and combine-harvester modifications
Automobile modifications
55 130 155
30
Planned extension of the power range
110 155 190
6- and 8-cylinder
130
300
185
600
760
600
5 5
100
150
200
250
300
760 h.p.
30
  • MMP manufactures diesel engines conforming
    to international standards
  • Tractor and combine-harvester
    modifications - Stage 3A and 3B according to
    EC Directive
  • Automobile modifications
    - EURO 4 ? EURO 5
  • The work is underway for achieving
    international standards
  • Tractor and combine-harvester
    modifications - Stage IV according to EC
    Directive
  • Automobile modifications - ?URO 6

4
N? 55 -126 hp
D-242/243/244
N? 108-155 hp
D-245
N?130-350 hp
D-260/262/263
Ne 425 hp
D-280
5
Major consumers in the Republic of Belarus
6
Major consumers in the Russian Federation
Rostov-on-Don
Saint Petersburg
7
Export geography
8
Re-equipping ZIL 130/131 trucks with diesel
engines manufactured by OJSC Minsk Motor Plant
9
The basic operational specifications of
ZIL-130/131 gasoline engines (standard kitting)
Parameters ZIL - 130 ZIL - 131
Engine type ZIL-508.10 gasoline engine ZIL-508.10 gasoline engine
Displacement 6 liters 6 liters
Rated output 150 hp at 3200 rpm 150 hp at 3200 rpm
Maximal torque 402 Nm at 2000 rpm 402 Nm at 2000 rpm
Configuration V8 V8
Fuel supply 2-chamber carurettor carburettor
Recommended fuel ?-76 ?-76
Fuel consumption 35-38 liters/100 km 35-38 liters/100 km
10
Replacing ZIL gasoline engines with diesel
engines manufactured by OJSC Minsk Motor Plant
It is possible to install diesel engines from 136
to 155 hp. Ecological standards EURO 0 EURO 2
D-245.9?2
D-245.9
D-245.30?2
and its modifications
11
Technical specifications of diesel
engines manufactured by OJSC Minsk Motor Plant
Parameters D-245.9 D-245.9?2 D-245.30?2
Engine type Diesel Diesel Diesel
Displacement 4,75 4,75 4,75
Rated output at 2400 rpm 136 hp 136 hp 156 hp
Maximal torque 460 Nm at 1500 rpm 424 Nm at 1600 rpm 526 Nm at 1600 rpm
Configuration 4L 4L 4L
Fuel supply system Direct injection Direct injection Direct injection
Fuel consumption 18-21 liters/100 km 18-21 liters/100 km 18-21 liters/100 km
12
D-245.9 and D-245.9?2 kitting
The engines are shipped with all necessary
additional parts and units.?.
  • D-245.9 and D-245.9?2 are equipped with
  • starter - pneumatic compressor
  • alternator - clutch disks
  • turbocharger - fuel pump
  • The engines kitting include a gear-box and a
    ?ounting set of parts to install them on trucks
  • - water and oil radiator (optional),
  • - supercharged air cooler,
  • hydraulic steering valve-box,
  • air cleaner,
  • connection parts, clamps, holders and fasteners,
    sensors and relays.

These engines are the most optimal with regard to
the price/output/kitting relation.
13
The technology of re-equipping ZIL 130/131 trucks
with diesel engines manufactured by OJSC Minsk
Motor Plant
  1. Install the diesel engine, the clutch and the
    gear box.
  2. Connect the engine to the on-board electric
    circuit (12V).
  3. Connect the sensors.
  4. Connect the engines cooling system (pipes,
    radiator, expansion tank etc.)
  5. Connect the fuel supply system. It is recommended
    to add an MMP coarse fuel filter to it.
  6. Install the air filter.
  7. Divert exhaust gases.

Converting trucks from gasoline to diesel is not
a complicated procedure from the technical
viewpoint or requiring special equipment and
conditions. The OJSC MMP offers a package of
the necessary technical documentation
(re-equipment instruction manuals, operation and
maintenance manuals).Our high-skilled specialists
are ready to render you complete technical
assistance in installing our diesel engines.
14
ZIL 130/131 trucks performance estimate after
re-equipping with diesel engines manufactured by
OJSC MMP
Average fuel consumption Average fuel consumption
ZIL-130 gasoline engine OJSC MMP D-245 family diesel engine
36,5 l/100 km 19,5 l/100 km
15
ZIL 130/131 trucks performance estimate after
re-equipping with diesel engines manufactured by
OJSC MMP
Cruising range with one fuelling
ZIL 130 (tank 175 l)
D-245
ZIL-508.10
890 km
480 km
ZIL 131 (tank 170 l ?2)
D-245
ZIL-508.10
1745 km
930 km
16
ZIL 130/131 trucks performance estimate after
re-equipping with diesel engines manufactured by
OJSC MMP
Fuel consumption at 300 000 km run (the run limit for ZIL-508.10 gasoline engine before overhaul) Fuel consumption at 300 000 km run (the run limit for ZIL-508.10 gasoline engine before overhaul)
ZIL-508.10 gasoline engine, liters OJSC MMP D-245 family diesel engine , liters
109 500 58 500
!The life of diesel engine is 2-3 times longer
than that of gasoline
17
ZIL 130/131 trucks performance estimate after
re-equipping with diesel engines manufactured by
OJSC MMP
The operation life of diesel engine before
overhaul is 3 times longer than that of gasoline

1 D-245
3 ZIL-508.10
18
ZIL 130/131 trucks performance estimate after
re-equipping with diesel engines manufactured by
OJSC MMP
The savings on the fuel at 300 000 km run after
re-equipping ZIL130/131 trucks with the MMP
diesel engines will make
48 500
Cost of gasoline 0,95 /liter Cost of diesel fuel
0,95 /liter Average gasoline consumption 36,5
liters/100 km Average diesel fuel consumption
19,5 liters/100 km
Payback period 40 000 km (additional costs for
transportation and installation included)
19
The main advantages of re-equipping ZIL -
130/131 trucks with diesel engines manufactured
by OJSC Minsk Motor Plant
  • Average fuel consumption only 19,5 liters/100 km
  • Cruising range before refuelling 1,5 times
    longer
  • 2-3 times longer engine operation life before
    overhaul
  • Increased torque
  • Less fire hazard

20
THANK YOU FOR YOUR KIND ATTTANTION!
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