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Carmel Resins products for corrugated industry

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Title: 1 Author: Lin Kemeny Last modified by: yaya Created Date: 6/26/2011 10:11:05 AM Document presentation format: On-screen Show Company – PowerPoint PPT presentation

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Title: Carmel Resins products for corrugated industry


1
Carmel Resins products for corrugated industry
Carmel Resins
2
Carmel Resins - full Package for Carton
manufacturers
Carmel Resins
  1. Starch Adhesives Additives for water proof
    enhanced mechanical properties CP-88 series.
  2. Hotmelt adhesive for box assembling Verolit
    adhesive series.
  3. Biocides for starch adhesive Carmel resin
    series .

3
Carmel Resins
Starch Adhesives Additives
CP-88 series
4
Carmel Resins
Carmel Resins Additives
  • Our premium resin products for corrugated
  • container industry has set quality standards
    since
  • its introduction in 1988.
  • All of our resins are the result of continuous
  • development to meet our customers needs and
    the
  • new environment regulations.
  • Carmel resins certified to
  • ISO-9001 2008 quality standard.
  • ISO-14001 environment standard.
  • ISO-18001 safety standard.
  • EU REACH preregistration.

5
Carmel Resins
Water Resistance.
Water resistant corrugated board is required in a
variety of industries
  • Foods and beverages
  • Frozen foods
  • High humidity areas
  • Tobacco
  • Fruits and vegetables
  • Flower packaging
  • Outdoor storage
  • Hi-Tech consumer products

6
Carmel Resins
Corrugated board is a construction whose strength
depends on its "bonding points".
The strength depends on
  • Type of starch
  • Glue formulation
  • Temperature
  • Paper quality
  • Glue penetration
  • Running speed

The bonding quality determines the final strength
of the corrugated board.
7
Carmel Resins
Costs
Using resins in starch adhesives SAVES
production costs
8
Carton Board Production Costs
  • Paper 85 of over all costs.
  • Production 13.25 of over all costs.
  • Starch Glue 1.5 of over all costs.
  • Additives 0.25 of over all costs.

9
Saving costs
  • Using recycled or chemical paper saves money
    but adhesive penetration is hard.
  • Increasing running speed gives more productivity
    but the paper adhesive doesnt support this
    point.
  • Reducing paper weight saves money the lack of
    paper weakens the strength of the final box.

10
Saving costs
  • Adhesive viscosity stabilizer saves glue A
    viscosity stabilizer Rheological modifier is
    needed.
  • Waterproofing allows the final products
    (tray/box) to perform in wet or humid
    environments this requires a waterproofing
    additive.

11
Saving costs
  • Overdesigned boxes saves in the use of resins but
    costs more because of extra paper starch
    adhesive - Smart designs according to CP-88 adds
    value (extra mechanical strength) - which leads
    to cost savings.

12
Carmel Resins
Cost
13
CP-88 series - products (water proof extra
mechanical features)
The tool for this costs saving is
14
Groups of products
  • Ketone Aldehyade (solution)
  • Gives full FEFCO- No. 9 test or TAPPI 812.
  • Different level of FF (lt0.1, lt0.2, lt0.5).
  • Penetration ability viscosity stabilizer.
  • Modified Ketone Aldehyade (solution)
  • Increased mechanical properties 15-25 .
  • Gives full FEFCO- No. 9 test or TAPPI 812.
  • Different level of FF (lt0.1, lt0.2, lt0.5).
  • Penetration ability viscosity stabilizer.
  • Non-formaldehyde (solution)
  • Gives full FEFCO- No. 9 test or TAPPI 812.
  • Penetration ability viscosity stabilizer.
  • SOLID blend powder resins
  • Gives full FEFCO- No. 9 test or TAPPI 812.
  • Different level of FF (lt0.1, lt0.2, lt0.5).
  • Can use for OBM or for regular use.

15
CP-88 - series
Carmel Resins
16
Improves dry and wet strength as tested by ECT
and FCT. Enhances the bond wet and dry strength
as tested by PAT and BCT.
17
New products
18
Carmel Resins
CP-88/P - Enhanced adhesive penetration
This additive enables rapid migration of liquid
starch adhesive into paper assisting the bonding
of recycled liners, liners coated with synthetic
polymers, preprinted liners and other difficult
to penetrate substrates.
  • This additive Improves bond quality and
    corrugators speeds on all grades of paper
    including heavy weights, double wall and triple
    wall.
  • Can be added to any product of CP-88 series.

19
Carmel Resins
CP-88/VS - RHEOLOGICAL MODIFIRE AND VISCOSITY
STABILIZER
  • Affecting the adhesive film.
  • Reduce adhesive consumption.
  • Keeping adhesive viscosity stable for more than
    24 hours without stirring or circulating.
  • Can be added to any product of CP-88 series.

20
CP-88 - Method of use
Requires at least 120-130C on the corrugated
cardboard
under steering condition
21
Carmel Resins
Verolit Adhesives For carton industry
22
(No Transcript)
23
(No Transcript)
24
Carmel Resins
Biocides For carton industry
25
Biocides
Carmel Resins
Product Name Carposec Active material a mixture
of crystallized DDAB Benzalkonium Chloride
(11 weight ratio), 30 w/w Appearance white
powder Possesses fungicidal bactericidal
activity for reference strains Citrobacter w.t,
Escherichia coli, Staphylococcus aureus,
Aspergillus niger Pseudomonas aeruginosa, Candida
albicans Application preservation system for OBM
or for regular usages
Product Name Carpoglue Active material a
solution of DDAB Benzalkonium Chloride, 30
w/w Recommended concentration 100
ppm Appearance yellowish solution Application
preservation additive for starch glue Tested on
corn based glue meets the requirements of the
USP 34, 2011
26
Carmel Resins
Thank you for your time
27
Carmel Resins
BCT Wet Box Compression Test
28
Carmel Resins
PAT Wet Pin Adhesive Test
Go back
29
Carmel Resins
QUICK TEST - testing of the water resistance of
corrugated board. Soak a piece of cardboard in
water at 50ºC. The results
relate to the time needed for it to open by
itself with just a touch of the hand.
Opening period Resistance Evaluation up to 5
min. no resistance 5-10 min. MR - Moisture
resistance (low) 10-30 min. WR - Water resistance
(medium) over 30 min. WP - Water proof (High)
30
Carmel Resins
FEFCO No 9 (European Fed. of Cardboard Manuf.)
The water resistance of the glue of corrugated
fiberboard is measured by the length of time
during which a predetermined combination of glue
lines, immersed in water, resists the pull of a
suspended weight in the plane vertical axis of
the board, at a right angle to the glue lines.
Go back
31
Carmel Resins
ECT Edge Crush Test
Edge crush test is a laboratory test method that
is used to measure the cross-direction crushing
of a sample of corrugated board. It gives
information on the ability of a particular board
construction to resist crushing. It provides
some relationship with the peak top-to-bottom
compression strength of empty singlewall regular
slotted containers in laboratory conditions
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