HAACP INSPECTION MODELS PROJECT OVERVIEW

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HAACP INSPECTION MODELS PROJECTOVERVIEW
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HIMP Components

• In-plant
• In-distribution

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Why Are We Changing?

• Put more effort into food safety in-plant
• zero tolerance
• HACCP verification
• collecting micro samples
• Put more emphasis on In-Distribution
• in storage
• in transport
• retail

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SOME THINGS WONT CHANGE

• SSOPs
• Salmonella testing
• Giblet AQL

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HOW HIMP HAPPENS

• Plants Volunteer
• Baseline Phase
• Selection Process
• Training Sessions
• HACCP-PCP Developed
• Transition Phase

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NEW MODELS DESIGNED FOR IN-PLANT INSPECTION
--VOLUNTARY PROGRAM

• Young chickens - volunteer plants
• Young turkeys - volunteer plants
• Market hogs - volunteer plants
• Fat Cattle

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BASELINE PHASE

• Research Triangle Institute (RTI)
• collected organoleptic data - dispositionsfor 5
  weeks
• micro data for 6 weeks
• Salmonella and generic E. coli
• post chill

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SELECTION PROCESS

• Staffing Configuration - First Shift
• 1 SVMO/IIC -- GS-13
• 1 CSI Team Coordinator -- GS-9
• 3 CSI/Line -- GS-8

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TRAINING SESSIONS

• 3-Day CSI
• 5-Day Supervisor/Manager
• 3-Day Industry
• In-Distribution Under Development

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PLANT DEVELOPS PLANS

• HACCP Plan
• Process Control Plan (PCP)
• Assessed by D.C. - NOT Approved
• Available for Inspection

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TRANSITION PHASE

• Plant experiments with plan about 6 weeks
• FSIS will assure no adulterated product enters
  commerce
• Accept/reject process at end of transition

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FULL MODELS PHASE

• After plant transition RTI collected data
• Performance standards set
• HIMP plants significant reduction in FS and OCP
  defects
• results from 7 plants
• 2/1/00 - 7/31/00

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What the Plant Does

• Carcass by Carcass sorting and disposition
• Hazard Analysis - HACCP Plan
• CCPs
• Process Control Plan
• CPs
• Meet Performance Standards

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HIMP In-Plant Inspection

• Carcass inspection
• Verification inspectionSystems inspection

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Regulatory Responsibilities

• Plant responsible for corrective action
• Authority of IPP unchanged - Act
• Official control action for adulterated product
• Give the system a chance to work

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DUTIES

• 4 Categories of Responsibility
• HACCP Plan
• Process Control Plan
• SSOP
• Microbiological Sampling

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3 Types of Inspection Procedures

• Carcass Inspection (CI)
• performed continuously
• Verification Inspection (VI)
• sampling and record review
• performed intermittently
• Systems Inspection (SI)
• performed by IIC
• continuously evaluates plant controls

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Carcass Inspector

• Required for line to operate
• Positioned after head, viscera, and carcass
  sorting
• Does not review records

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Carcass Inspection

• Hands Off Inspection
• Observe carcasses for
• Food Safety conditions
• OCP conditions

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Verification Inspection

• Antemortem Inspection
• Postmortem Verification for FS
• Postmortem Verification for OCP

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Verification Inspection

• Selects samples (carcass, parts, micro)
• Reviews plant HACCP and PCP records
• Verifies adequacy of corrective actions
• Writes NRs
• Documents when PS are not met

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Systems Inspection

• Performed by the IIC
• Monitors effectiveness of CI and VI
• Assesses overall design and function of plant
  HACCP and PCP
• Assures that adulterated product is condemned

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HIIMP In-Distribution Inspector

• Conduct reviews
• warehouses
• other I-D locations
• Interview consumers with complaints
• Locations in AL, MN, PA, VA

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THE END, YALL.