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Innovation in IHI

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Innovation in IHI s V2500 Engine Program ... 1B NJE 247 P-2J IHI 1965 JR100/J200/J220 Lift engine R&D IHI 6 1973 FJR710 Turbofan engine STOL (*) IHI ... – PowerPoint PPT presentation

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Title: Innovation in IHI


1
Innovation in IHIs V2500 Engine Program
  • By changing sourcing to oversea SMEs

2
Outline
  • Japanese aerospace business today
  • V2500 Engine program
  • How to made the V2500 into a profitable program

3
Japanese Aerospace Industry Turnover
(Billions of Yen)
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
Turnover of Major Countries Aircraft Space
4,000
2,000
0
08
09
08
09
08
09
08
09
08
09
08
09
USA
UK
France
Germany
Canada
Japan
4
(Billions of Yen)
  • Space Sector

(Billions of Yen)
  • Employment
  • Aircraft Sector

5
Foreign Trade of Aircraft
Import
Export
6
Exports Imports By Type
  • Exports
  • Imports

7
Boeing 787 Program
(Source JADC)
8
A380 Program
9
Aircraft Product Models
  • Indigenous Development and Production

First Delivery Year Model Application Development Manufacture No. of Aircraft
1953 1954 1956 1958 1960 1962 1965 1966 1967 1968 1969 1970 1971 1974 1975 1977 1977 1980 1985 1988 1997 1999 2002 KAL-1/-2 KAT LM-1 KM-2 T-1 KH-4 YS-11 MU-2 FA-200 PS-1 P-2J C-1 T-2 US-1 FA-300 F-1 T-3 MU-300 T-4 T-5 OH-1 MH2000 T-7 Piston liaison Piston trainer Piston liaison Piston trainer Intermediate jet trainer General-purpose helicopter Turboprop transport Business turboprop Piston light plane Turboprop antisubmarine patrol Turboprop antisubmarine Jet transport Supersonic jet trainer Turboprop rescue amphibian Business piston Jet support fighter Primary piston trainer Business jet Intermediate jet trainer Primary turboprop trainer Observation helicopter Multi-purpose helicopter Primary turboprop trainer KHI KHI FHI FHI FHI KHI NAMCO MHI FHI SMIC KHI Dev. NAMCO, Mfg. KHI MHI SMIC FHI MHI FHI MHI KHI FHI KHI MHI FHI 4 2 27 66 66 203 182 765 299 23 83 31 96 20 47 77 50 103 212 47 30 7 49
10
Aircraft Product Models
  • Production under Technical License

First Delivery Year Model Application Development Manufacture Development Manufacture No. of Aircraft
1953 Bell 47 Small general-purpose helicopter KHI 236
1954 B-45 (T-34) Single-engined propeller trainer Beech Aircraft FHI 162
1955 F-86F Jet fighter North American MHI 300
1955 T-33A Jet trainer Lockheed KHI 210
1957 L-19 Single-engined propeller liaison Cessna FHI 22
1958 S-55 (H-19) Large general-purpose helicopter Sikorsky MHI 46
1959 P2V-7 Large antisubmarine patrol Lockheed KHI 48
1961 F-104J Jet fighter Lockheed MHI 230
1962 V-107 Large general-purpose helicopter Boeing Helicopters KHI 160
1962 S-62 Medium general-purpose helicopter Sikorsky MHI 27
1963 Bell 204B Medium general-purpose helicopter FHI 127
(HU-1B)
1964 S-61 (HSS-2) Large general-purpose helicopter Sikorsky MHI 184
1968 Hughes 369 Small general-purpose helicopter McDonnell Douglas KHI 387
(OH-6)
1972 F-4EJ Jet fighter McDonnell Douglas MHI 140
1973 UH-1H Medium-size general-purpose helicopter FHI 133
1981 F-15J/DJ Jet fighter McDonnell Douglas MHI 199
1982 P-3C Large antisubmarine patrol Lockheed KHI 98
1983 AH-1S Medium-size antitank helicopter FHI 89
1986 CH-47J/JA Large general-purpose helicopter Boeing Helicopters KHI 86
1991 SH/UH-60J Large antisubmarine helicopter / Sikorsky MHI 214
SH-60K general-purpose helicopter FHI
1993 UH-1J Medium-size general-purpose helicopter KHI 122
2006 MCH-101 Minesweeping and heavy-lift helicopter Agusta Westland FHI 5
2006 AH-64D Battle helicopter Boeing 9
11
Aircraft Product Models
  • Co-Development and Production

First Delivery Year Model Application Development Manufacture No. of Aircraft
1982 YX/767 Jet transport Dev. CTDC -Boeing, Alenia 994
Mfg. MHI, KHI, FHI
-Boeing, ARTL
1982 BK117 Multi-purpose turbine helicopter KHI - Eurocopter Deutsche 848
1994 777 Jet transport Dev. JADC-Boeing 910
Mfg. MHI, KHI, FHI -Boeing
1995 XF-2 Jet support fighter MHI/Lockheed Martin 4
1995 205B Multi-purpose helicopter FHI/Bell 2
2000 F-2 Jet support fighter MHI/Lockheed Martin 87
2010 787 Jet transport Dev. JADC-Boeing -
Mfg. MHI,KHI,FHI -Boeing
to be scheduled
12
Engine Product Models
  • Indigenous Development and Production

First Delivery Year Model Model Application Development Manufacture No. of Engines
1962 J3 Turbo jet engine T-1B NJE 247
P-2J IHI
1965 JR100/J200/J220 Lift engine RD IHI 6
1973 FJR710 Turbofan engine STOL () IHI, KHI, MHI 15
1975 XF3 ditto XT-4 IHI 30
1987 F3 ditto T-4 IHI 559
1992 XTS1 Turboshaft engine XOH-1 MHI 30
1999 MG5-100 Gasturbine engine MHI 14
1999 TS1 Turboshaft engine OH-1 MHI 82
() Research Aircraft
13
Engine Product Models
  • Production under Technical License

First Delivery Year Model Model Application Licensor Licensee Licensor Licensee No. of Engines
1961 J79-11 Turbojet F104 GE IHI (1) 600
1962 T58-10 Turboshaft S-62 GE IHI (2) 800
1966 T64-10 Turboprop P-2J, PS-1 GE IHI 391
1967 T63 Turboshaft Hughes 369 OH-6 Allison MHI 217
KT53-11A ditto Bell 204 (UH-1B) Honeywell KHI (3) 634
1969 T58-140 ditto S-61 (HSS-2), V-107 GE IHI (2)
J79-17 Turbojet F-4EJ GE IHI (1)
1970 TF40 (Adour) Turbofan T-2, F-1 RR-Turbomeca IHI 426
1971 JT8D-9 ditto C-1 PW (UTC) MHI 72
1972 T53-K-13B Turboshaft Bell 204-II (UH-1H) Honeywell KHI (3)
1979 F100-100 Turbofan F-15 PW (UTC) IHI 447
T56-14 Turboprop P-3C Allison IHI 483
1982 T53-K-703 Turboshaft AH-1S Honeywell KHI (3)
1984 T55-K-712 ditto CH-47J Honeywell KHI 206
1988 T700-401C ditto SH/UH-60J/K GE IHI 621
1999 F110-129 Turbofan F-2 GE IHI 110
2005 RTM322 Turboshaft MCH-101 RR-Turbomeca KHI 21
14
Product models of Engine
  • Co-Development and Production

Model Application Development Manufacture
CF34-8/-10 Turbofan engine JAEC(IHI, KHI) GE
GEnx ditto IHI, MHI GE
GE90 ditto IHI GE
HF118/HF120 ditto Honda/GE
JT8D-200 ditto MHI-PW
PW4000 ditto KHI,MKHI PW
PW6000 ditto MHI PW
RB211-524 ditto IHI, KHI RR
Trent 500 ditto IHI, KHI RR
Trent 700/800 ditto IHI, KHI RR
Trent 1000 ditto KHI, MHI RR
Trent XWB ditto KHI, MHI RR
V2500 ditto JAEC(IHI, KHI, MHI) PW, RR, MTU, FIAT
XJB/RJ500 ditto (for RD) IHI,KHI,MHI RR
under development
15
Aerospace Clusters in JAPAN
NAME REGION MEMBERS MAIN ORG.
MANTEN Project All Japan 160 JASPA Co., Ind.
TOCHIGI Aerospace Ind.Promotion Conference TOCHIGI Prefecture 148 TOCHIGI Prefecture Ind(B), Ac.. Go.
TOYAMA Aerospace business Assoc. TOYAMA Prefecture 80 TOYAMA Prefecture Ind. Gov.
TOCHIGI Aerospace Meeting Gr. UTSUNOMIYA City 77 UTSUNOMIYA City Ind. Gov.
NAGANO Aerospace Project NAGANO Prefecture 58 NAGANO TECHNO FOUNDATION Ind.,Ac, Gov.
Aerospace Business Study Gr. TSUBAME SANJYOU City 57 TSUBAME SANJYOU FOUNDATION Ind.
YAMAGUCHI Brand Study Gr. YAMAGUCHI Prefecture 47 YAMAGUTI Prefecture Ind.(B), Ac. Go.
On the Wings of OSAKA OSAKA City 41 OSAKA area companies Ind.
Aerospace Business Study Gr. TOUHOKU 6 Prefectures 39 Ind. Eng. Promotion Gr. TOHOKU Branch Ind., Ac., Gov.
HIROSHIMA Aerospace Ind. Study Gr. HIROSHIMA City 33 HIROSHIMA City Ind. Gov.
Wing Win OKAYAMA OKAYAMA City 28 OKAYAMA Prefecture Ind. Gov.
SUWA World Aerospace Network SUWA City 22 NPO SUWA Ind.,Ac., Gov.
AMATERAS TOKYO 10 TOKYO Metropolis Ind. Gov.
Aerospace IIDA IIDA City 9 IIDA City area Ind.
SOLAE HAMAMATSU Area 9 HAMAMATSU area Ind.
Remarks
Ind. Industry
Ind(B) Industry including Bank
Ac. Academia
Gov. Government
16
HAISG
Precision Machining
Composites
Surface Treatment
Electronics
HAISG
Hiroshima Aerospace
Industry Study
Group
Plasma Welding
Spherical
Machining
BTA
/ Gun Drilling
Sensor
Technologies
Sheet Metal
Working
EDM

Hiroshima has a long thriving history in
automobile, ship and aircraft manufacturing.
There are many hi-tech companies, notably in the
areas of precision machining and composite
manufacturing, concentrated here. 33 Hiroshima
companies participate in Hiroshima Aerospace
Industry Study Group (HAISG).
17
Regional Industry Tie-Up Program (RIT)
Inter-Regional Exchange
Montreal
(Experts Companies)
?
Investigation ? Missions Seminars ? B2B Meetings
Company Visits
Coordination
Support
Region
Region
Hiroshima City, HAISG (Hiroshima Aerospace
Industry Study Group), Hiroshima University,
SJAC, METI etc.
Ville de Montréal, CRIAQ, AQA, NRC, ETS,
DFAIT, Embassy of Canada to Japan, Gouvernement
du Québecetc.
Business Agreements Develop of New
Products Collaborative Researchetc.
18
V2500 work sharing among IAE members
19
V2500 Engine Program
  • History
  • 1977.10 RR joined RJ500 program
  • 1981.10 JAEC built
  • 1982. 6 PW, MTU and FIAT joined program
  • 1983.12 IAE built
  • 1989. 5 A1 started being used in flight
  • 1992.11 A5 and D5 received certification
  • Share
  • RR 33.5
  • PW 32.5
  • JAEC 23.0 (IHI 62, KHI 26, MHI 12)
  • MTU 11.0

20
Cost Reduction Process and Results
  • Process ( Cost Reduction )
  • Re-examined parts target cost using 2 methods.
  • IHI original and other should cost formula.
  • Identified parts for cost reduction.
  • Conducted VE for parts should cost reduction.
  • Cost reduction negotiations.
  • Source ( supplier ) changes.
  • Results ( Cost Reduction )
  • Change sourcing to oversea SMEs 65
  • Cost reduction negotiations 20
  • VE activities 10

21
Changing Sourcing Steps
  • How we found good suppliers
  • Searched candidates from
  • International Aerospace Exhibition PARIS,
    FARNBOROUGH, SINGAPORE, JA
  • Partners information GE, PW
  • Trading house information
  • Data base Aviation Week " World Aerospace
    Database
  • Others

22
Aerospace Exhibitions
Name (Venue)
IICDES (India, New Delhi)
Aviation EXPO CHINA (Beijing)
International Air Show (Poland)
SAE Aerospace (USA)
Defense (Thailand, Bangkok)
Aeromart (France, Toulouse)
ANA (Canada, USA)
HELITECH (USA)
LABACE (Brazil)
AIRSHOW (Turkey)
AERO-ENGINE EXPO (UK)
AIRTEC (Germany)
ZHAZHAHAI AIR SHOW (CHINA)
CANADIAN AVIATION EXPO(Canada)
Name
Paris Air Show
Farnborough Int.
ILA
Singapore Air Show
FIDAE
ASIAN AEROSPACE
AUSTRALIAN INT. AIR SHOW
SEOUL AIR SHOW
JA
MAKS
Dubai
AERO INDIA
LIMA
NBAA
  • Recommend
  • Option

23
Changing Sourcing Steps
  • How to sourcing good suppliers
  • Selection process to finding the best suppliers
  • Make a list of as many candidates as possible
  • Comparison Chart Certification, Customer, Cost,
    Finance, Company Policy, Facilities,
    Technologies
  • Pre-audit Visit the plant
  • Cost negotiations at IHI office C.L.C., L.O.P.,
    S.S.,V.E. and Win-Win

24
Selected Suppliers
  • Thornton Precision Forging (UK)
  • H.D.A. (UK)
  • Macrodyne (France)
  • Forge de Bologne (France)
  • Techspace Aero (Belgium)
  • A.P.P. (USA)
  • VIKING (USA)
  • SHULTZ (USA)
  • STERLING (USA)
  • UTICA (USA)
  • P.C.C. (USA)
  • FORGED METAL (USA)
  • FLAMECO (USA)

25
Conclusion
  • Display your company in Aviation Week's World
    Aerospace Database (WAD)
  • Market at large international aerospace
    exhibitions
  • Have your own booth to exhibit your products and
    technologies
  • Request B2B meetings during exhibitions and also
    partake in "after 5pm" personal relationship
    building activities.
  • Utilize government support such as embassy,
    province and state offices.
  • Seek assistance from Trading Houses or Expert
    Coordinators
  • Contact large size companies such as OEMs and
    Tier 1 companies rather than SME organizations.

26
Thank you for your attention and I hope to see
you again in Japan on business
  • Merci beaucoup!

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