PI and SAP... The Eastman Experience Eastman Chemical OSI Software Sharing ideas for a shared future......

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PI and SAP...The Eastman ExperienceEastman
ChemicalOSI SoftwareSharing ideas for a
shared future......
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Why Consider a New System?

• 10 different systems
• 7 development tools
• 3 database technologies

• Similar in function
• Diverse in details
• Heavy on support
• Hard to leverage
• Data incoherence
• Lack analysis tools
• Aging technology

Storage/Distribution
Improvement
Inventory Management
Analysis
Interface
Run Management
Validation, Control, Security, Reporting,
Service Functions
Production Records
Lab Instruments
Scheduling
Production Planning
Qualification
Manufacture
Process Monitoring Control
Process Control Systems
Process Data Historian
Lab Management (LIMS)
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Project Scope

• Implement an enterprise-wide integrated
  manufacturing information system
• Standardize on best practices and drive system
  requirements through business process improvement
  efforts
• Deploy in 23 manufacturing sites worldwide

United States Singapore Argentina Wales The
Netherlands Canda Spain Hong Kong England Mala
ysia Mexico
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Architecture
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Impact on Programs
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PI/SAP Interfaces
Johnette McDaniel Principal Systems
Analyst Information Technology Longview, Texas
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PSRLink Overview

• Pi Gateway to SAP
• Eastman View
• Interface Options
• User View
• Questions

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OSI SOFTWARE
SP 88 Model
Messages
Recipe

• Tag Mapping
• Material Mapping

• Instruction Translation
• Assign a Procedure

SAP
Request Handling
PSRLINK
Action Results (wait until complete)
Reply
Man. Messages
Batch Execution System (optional)
PI Batch (optional)
PI System
PI System Gateway to SAP R/3
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PSRLink Overview

• Pi Gateway to SAP
• Eastman View
• Interface Options
• User View
• Questions

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Plant Suite Server Integration at Eastman
Chemical Co. (LAR)
MM
PM
RFCS, BAPI
SAP Automation Server
PP-PI
(Remote Function Calls)
SD
QM
SAP R/3 Applications
(Business API)
OLE
Plant Suite Server
PI Server
NT Servers
SAP GUI
Microsoft SQLServer
Tools
PSRLINK
Alarm Watchdog
PI 3
Desktop Applications
Datalink Excel Add-in
PI-SPC Client
Process Book
PIMS Apps
PI-Batch Client
Manual Logger
PSRLINK Client
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PSRLink Overview

• Pi Gateway to SAP
• Eastman View
• Interface Options
• User View
• Questions

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Interface Options

• Standard PI-PCS Interface
• SAP to PI-Tag Value Updates
• Material Movement Interface

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Interface Options

• Standard PI-PCS Interface
• Start/Stop Control Recipes
• Start/Stop Phases
• Report Production

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PI-SAP Automated Interface to PP-PI
SAP R/3
PP-PI
PI-PCS Standard PSRLink Interface
Process Instructions Control Recipes

Process Messages
PSRLINK
PI
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Interface Options

• SAP to PI-Tag Value Updates
• Eastman Customization
• Silo Blending Lab Values from SAP to PI
• PSRLink System Management Alarming

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PI-SAP Automated Interface to PP-PI
SAP R/3
PP-PI
PI-PCS SAP to PI-Tag Update Interface
Process Messages OSI_COMM Messages

PSRLINK
PI
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Interface Options

• Material Movement Interface
• Eastman driven enhancement provided by OSI
• Unsolicited Messages sent from PI to SAP

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PI-SAP Automated Interface to PP-PI
SAP R/3
PP-PI
PI-PCS Material Movements Enhanced PSRLink
Interface

Unsolicited Process Messages
PSRLINK
PI
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PSRLink Overview

• Pi Gateway to SAP
• Eastman View
• Interface Options
• User View
• Questions

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VBA Scripting in ProcessBook

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PSRLink Interface ProcessBooks in LAR

• Batch Production Reporting PB
• PSRLink System Management PB

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PSRLink Interface ProcessBooks in LAR

• Batch Production Reporting PB
• PSRLink System Management PB

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Batch Production Reporting ProcessBook
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PSRLink Interface ProcessBooks in LAR

• Batch Production Reporting PB
• Start/Stop Control Recipes

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Start / Stop Control Recipes
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PSRLink Interface ProcessBooks in LAR

• Batch Production Reporting PB
• Start/Stop Control Recipes
• Start/Stop Mix Tank Batches

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Start / Stop Mix Tank Batches
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PSRLink Interface ProcessBooks in LAR

• Batch Production Reporting PB
• Start/Stop Control Recipes
• Start/Stop Mix Tank Batches
• Start/Stop Batches and Report Production

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Start / Stop Batches and Report Production
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PSRLink Interface ProcessBooks in LAR

• Batch Production Reporting PB
• Start/Stop Control Recipes
• Start/Stop Mix Tank Batches
• Start/Stop Batches and Report Production
• Create Batch Reports using Datalink to Excel

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Batch Reports from Datalink to Excel
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PSRLink Interface ProcessBooks in LAR

• Batch Production Reporting PB
• PSRLink System Management PB

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PSRLINK System Management ProcessBook
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PSRLink Interface ProcessBooks in LAR

• PSRLink System Management PB
• PSRLink Applications

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Error Log Review
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PSRGUI
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Configuration
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Access View of SQL Server Tables
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PSRLink Interface ProcessBooks in LAR

• PSRLink System Management PB
• PSRLink Applications
• SAP Links

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CO53 - Display Control Recipe Monitor
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CO54 - View Process Message Monitor
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View Gateway Monitor
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PSRLink Interface ProcessBooks in LAR

• PSRLink System Management PB
• PSRLink Applications
• SAP Links
• Debugging Documentation

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PSRLink Interface ProcessBooks in LAR

• PSRLink System Management PB
• PSRLink Applications
• SAP Links
• Debugging Documentation
• Problem Alarms

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PSRLink Interface ProcessBooks in LAR

• PSRLink System Management PB
• PSRLink Applications
• SAP Links
• Debugging Documentation
• Problem Alarms
• PSRLink Program Status

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PSRLink Overview

• Pi Gateway to SAP
• Eastman View
• Interface Options
• User View
• What we have learned

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Questions Discussion...

• Sharing ideas for a shared future.....