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Headway Technology Co., Ltd.

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Title: 1 Author: Amy Last modified by: Andrei Created Date: 10/14/2009 12:59:28 AM Document presentation format: On-screen Show Company: Headway – PowerPoint PPT presentation

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Title: Headway Technology Co., Ltd.


1
Headway Technology Co., Ltd.
2
  • Contents
  • I. Company Profile
  • II. OceanGuardTM BWMS

3
  • Company Profile
  • Group Members
  • Techical Team
  • BSH DNV ISO9001
  • Products and Service
  • Plant

4
  • Group Members
  • North Ship Ocean Engineering Co., Ltd. (NSO)
  • Headway Technology Co., Ltd.
  • Qingdao Dasheng Titanium Industry Co., Ltd.
  • Shanghai Baway Technology Co., Ltd.
  • Zhoushan IN Marine Engineering Co., Ltd.
  • Advanced Optronic Devices (China) Co., Ltd.
  • Bio Enterprise Co., Ltd.
  • Qingdao Baway Real Estate Management Co., Ltd.

5
  • Technical Team
  • Headway
  • 150 employees
  • Including 108 engineers with bachelor or
    doctors
  • degree, from fields of biology,
    environment, software,
  • hardware, mechanical design, ship
    engineering, etc.

6
  • Related RD Institution

Changchun Institute of Applied Chemistry Chinese
Academy of Sciences
Institute of Oceanography Chinese Academy of
Sciences
Headway
Harbin Engineering University
7
  • Headway Approval
  • BSH ISO 9001 Quality Management System
  • DNV ISO 9001 Quality Management System

8
  • Products and Service
  • Products
  • Global Service Network

9
  • Products
  • Communication Navigation
  • Environment Protection
  • Automatic Equipment

10
  • VDR/SVDR
  • ECDIS
  • BNWAS
  • Speed Log
  • Radar
  • Echo Sounder
  • GPS/GPS GYRO COMPASS
  • Communication Navigation

VDR/SVDR
ECDIS
BNWAS
11
Ballast Water Management System LED
Lighting Sewage Water Management
System ODME Exhaust Gas Treatment Device
  • Environment Protection

OceanGuardTM BWMS
LED Lighting
12
Water Ingress Detect Alarm System Dewatering
Control System
  • Automatic Equipment

Water Ingress Detect Alarm System
Dewatering Control System
13
  • Global Service Network
  • Headway has subsidary company in Shanghai,
  • and has set up 15 offices at main
    port-cities in
  • China, including, Guangzhou, Shenzhen,
  • Dalian, Zhoushan, Shanhaiguan, Nantong,
    with
  • additional expansion being planned
  • 120 service bases in 56 countries and regions,
  • forming a complete global service system,
  • guaranteeing the after-sales service and
    technical
  • support.

14
Part of our partners
15
  • Plant
  • Headway
  • ----Professional Manufacturer of
  • High-Tech Marine Equipment

16
  • VDR/SVDR Plant

17
  • OceanGuardTM BWMS Plant

18
Test Base of OceanGuardTM BWMS
19
Test Base of OceanGuardTM BWMS
20
II OceanGuard TM BWMS
Background Regulations
AEOP Technology
OceanGuard TM BWMS
System Description
Distinct Advantages
Approval Reference
21
  • Background Regulations
  • Shipping moves over 80 of the world's
    commodities and transfers approximately 3 to 5
    billion tonnes of ballast water internationally
    each year.
  • The introduction of invasive marine species into
    new environments by ships' ballast water,
    attached to ships' hulls and via other vectors
    has been identified as one of the four greatest
    threats to the world's oceans.
  • In 2004, IMO adopted the International Convention
    for the Control and Management of Ships' Ballast
    Water and Sediments, which will phase in
    requirements for ballast water treatment over the
    coming years.

22
Qingdao, China. July, 2008.
23
IMO D-2 Regulation/USCG Requirement California
Requirement
Organism IMO D-2 Regulation /USCG Requirement California Law
gt50µm lt10 viable organisms/m3 0 detectable living organisms
10-50µm lt10 viable organisms/ml lt0.01 living organisms/ml
lt10µm No limit lt103bacteria/100ml lt104 virus/100ml
Toxicogenic Cholerae lt1cfu/100ml or lt1cfu/1g wet weight zooplankton sample lt1cfu/100ml or lt1cfu/1g wet weight zooplankton sample
E coli lt250cfu/100ml lt126cfu/100ml
Intestinal Enterococci lt100cfu/100ml lt33cfu/100ml
24
Excerpt from Report of California State Lands
Commission
25
  • International Convention for the Control and
    Management of
  • Ships Ballast Water and Sediments (2004)
  • Timeline

Built Time Capacity of Ballast Tank(V, M3) Time to Fulfill D-2 Regulation
Before 2009 1500V5000 2015
Before 2009 Vlt1,500 or Vgt5,000 2017
2009-2011 Vlt5,000 Upon Delivery
2009-2011 V5,000 2017
2012 and After 2012 All ships Upon Delivery
Ships built in 2009 should fulfill D-2 Regulation by second annual survey, not later than 2011.(A.1005(25)) Ships built in 2009 should fulfill D-2 Regulation by second annual survey, not later than 2011.(A.1005(25)) Ships built in 2009 should fulfill D-2 Regulation by second annual survey, not later than 2011.(A.1005(25))
26
  • Conditions for Entry-into-Force
  • Conditions
  • No less than 30states ratified and
  • No less than 35of the world total merchant
    shipping gross tonnage.
  • The Convention will enter into force 12 months
    after the date on which the above conditions have
    met
  • Status of Ratification (by March, 2012)
  • 33 States
  • 26.46of the world total merchant shipping gross
    tonnage.

27
  • USCG Requirement
  • Timeline

Built Time Capacity of Ballast Tank(V, M3) Time to Fulfill USCG Requirement
New Building Dec. 1st, 2013 and After All ships Upon Delivery
Retrofit Before Dec. 1st, 2013 Vlt1,500 First drydocking after Jan. 1st, 2016
Retrofit Before Dec. 1st, 2013 1500V5000 First drydocking after Jan. 1st, 2014
Retrofit Before Dec. 1st, 2013 V?5,000 First drydocking after Jan. 1st, 2016
  • Proposed the concept of AMS (alternative
    management system)
  • BWMS should be tested in an independent
    laboratory
  • Additional requirements, including cleaning
    ballast tanks regularly to remove sediments,
    removing fouling from the hull, piping and tanks
    on a regular basis, etc.

28
Background Regulations
AEOP Technology
OceanGuard TM BWMS
System Description
Distinct Advantages
Approval Reference
29
  • Technologies

Solid-liquid separation
  • Filtration(screen or disc type)
  • Hydro cyclone
  • Coagulation

  • Ozone

Disinfection
Chemical Disinfection and dechlorination
  • Chlorination
  • Electrochlorination/Electrolysis
  • Seakleen (Menadione based)
  • Residual chlorine neutralization

Ballast Water Treatment Technologies
  • Ultraviolet(UV) irradiation

Physical Disinfection
  • De-oxygenation
  • Heat (thermal treatment)
  • Magnetic treatment (mix of
  • physical and chemical)

Microagtation
  • Cavitation
  • Ultrasound

Advanced Oxidation
  • Using Tio2, OH, Fe 6 and others

30
  • History of Headway RD
  • 2002, cooperation with Harbin Industry
    University, using UV technology to treat ballast
    water
  • 2004, developed O3UV technology for BWT
  • 2005, RD for APOP (Advanced Photocatalysis
    Oxidization Prcess ) technology
  • 2006, cooperation with Changchun Institute of
    Applied Chemistry Chinese Academy of Sciences,
    using Plasma Discharge for BWT
  • 2007, cooperation with China Ocean University, on
    RD for the test and measurement methods for BWT
  • 2007, cooperation with Harbin Engineering
    University, fixed the method for BWT, using AEOP
    (Advanced Electrocatalysis Oxdization Process)
    technology
  • 2007, OceanGuardTM BWMS is listed as the National
    Torch Project
  • 2008, OceanGuardTM BWMS is financed by Ministry
    of Industry and Information Technology of P.R.C.
  • 20082010, OceanGuardTM BWMS is tested in NIVA
    Facility, Norway
  • March, 2010, IMO Basic Approval
  • Oct., 2010, IMO Final Approval
  • March, 2011, CCS Type Approval
  • Nov., 2011, DNV Type Approval

31
AEOP
  • Advanced Electrocatalysis Oxidation Process, is
    to kill the microbes, bacteria and viruses in the
    water and reduce other organics through
    destroying the cell membrane of the microbe by
    using the special semiconductor materials under
    electron excitation and the hydroxyl radicals
    (OH) formed by water molecules.
  • Advantage of OH
  • Less energy is needed to destroy the cell
    membrane of bacteria -gt Low Energy.
  • Bacteria, after being destroyed by OH, will
    totally disappear -gt Single Treatment
  • Exist for 10-6 s -gt No by products.
  • Strong oxidizability, high electric potential -gt
    Fast sterilization speed.
  • No influence by chromaticity, turbidity, speed,
    temperature, PH, or salinity of the water, etc -gt
    Can work in Fresh water.

32
  • Difference between from Electrcatalysis and
    Electrolysis

Item Electrocatalysis Electrolysis
Principle To kill the microbes, bacteria and viruses in the water and reduce other organics through destroying the cell membrane of the microbe by using the special semiconductor materials under electron excitation and the hydroxyl radicals (OH) formed by water molecules. The electrolysis of NaCl solutions to form sodium hypochlorite, use hypochlorite to kill bacteria, viruses, etc.
Medium Sea water, Brackish water, Fresh water Seawater and brackish water only
Substance Hydroxyl radicals (OH) Hypochlorite ion
Treatment Performance Excellent performance, water treated can meet IMO as well as California regulation. Water treated can meet IMO regulations.
Final product H2O and CO2 No corrosion to the hull , safe to the crew, ship and environment. Sodium hypochlorite may remain in ballast tank and pipes, cause corrosion to the coating of the hull. HydrogenExplosive, so need to be removed by exhauster
33
  • OceanGuard TM BWMS

Background Regulation
AEOP Technology
OceanGuard TM BWMS
System Description
Distinct Advantages
Approval Reference
34
OceanGuardTM BWMS
Filter
Control Center
EUT Unit
35
  • Necessity of Filtration Step
  • International Convention for the Control and
    Management of
  • Ships Ballast Water and Sediments

36
OceanGuardTM Filter
Automatic backflush, 50 micros.
37
  • Test Base in Zhoushan Headway Filter Boll
    Filter

38
  • Specification of Filter

Model Flow rate range (m3/h) Flange size Max working pressure (bar) Quantity of element Footprint (M2) Filter Area (CM2)
HMT-100F 50160 125 150 10 11(A2) 1.1 8195
HMT-200F 80260 150 200 10 20(A2) 1.3 14900
HMT-300F 100350 200 10 28(A2) 1.5 20860
HMT-500F 150550 250 6 16(A3) 1.6 27736
HMT-600F 300900 300 6 24(A3) 1.9 41604
HMT-1000F 5001200 350 400 6 32(A3) 2.1 55472
HMT-1500F 8001700 400 6 50(A3) 2.4 86675
HMT-2000F 10002400 500 6 34(A4) 2.7 115260
HMT-3000F 16003200 600 6 44(A4) 2.8 149160)
HMT-4000F 2000 4400 700 6 59A4)4 3.1 183060
39
  • Electro-Catalyst Unit
  • Ultrasound Unit
  • EUT Power

EUT Unit
40
  • Specification of EUT Unit

41
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42
Control Unit
  • Control
  • Record
  • Display
  • Alarm

43
Interface of Sensors
Interface of Pipes
Interface of Alarm
Interface of Log
44
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45
Salinity Meter
TRO Unit
Flow Meter
46
  • Measure Salinity of water correctly.
  • Suitable for any water quality, fresh water,
    brackish water, seawater, high salinity water.
  • Box includes Salinity sensor, controller, cable.
  • Magnetic Type.
  • Measure instantaneous flow total flow.
  • Suitable for different water quality.

Salinity Meter
Flow Meter
TRO Unit
  • Compact, reliable, precise detector for TRO.
  • Easy to operate
  • 225X215X125m
  • IP 65

47
Power Distribution Unit
  • Control equipment of power supply for Ocean
    Guard
  • Ballast Water Management System
  • Junction Box input is marine AC three-phase
    AC440V/380V and AC single-phase AC220V, and the
    output is AC440V/380V , AC220V and DC24V


AC440V/380V
Electrocatalysis part of EUT Unit, Filter, TRO
measuring pump
AC220V
Control unit, Ultrasonic part of EUT unit, TRO
meter, Salinity meter

DC24V
TRO metering pump
48
  • OceanGuard TM BWMS

Background Regulation
AEOP Technology
OceanGuard TM BWMS
System Description
Distinct Advantages
Approval Reference
49
Advantages
  • Perfect Sterilization Performance
  • Small Size, Low Power Consumption
  • Less Maintenance
  • No Corrosion
  • Compact Design, Full Intergration
  • Single Pass

50
  • Perfect Sterilization Performance

Data from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009 Data from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009 Data from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009 Data from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009 Data from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009 Data from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009 Data from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009 Data from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009
Test Project Organism Unit Influent water Org.in treated water on Day 0 Org.in treated water on Day 5 IMO Reg. California (SB497) Reg.
Landbased Testing gt50µm cells/m3 213304 0 0 lt10 0
Landbased Testing 10-50µm cells/ml 2023 0 0 lt10 lt0.01
Landbased Testing E-coli bacteria cfu/100ml 2200 lt1 lt1 lt250 lt126
Landbased Testing Entrococcus cfu/100ml 91 lt1 lt1 lt100 lt33
Shipboard Testing gt50µm cells/m3 158933 0 0 lt10 0
Shipboard Testing 10-50µm cells/ml 2230 0.0057 0.00067 lt10 lt0.01
Shipboard Testing E-coli bacteria cfu/100ml 2307 0 0 lt250 lt126
Shipboard Testing Entrococcus cfu/100ml 42.321.6 0 lt1 lt100 lt33
  • Data from Landbased testings and Shipbboard
    testingd indicate the fulfillment of the
  • California requirements (SB497).

51
  • Small Size, Low Power Consumption (EUT Unit)

52
  • Less Maintenance

53
  • No Corrosion

54
Report from JOTUN
55
Report from Qingdao Research Institute for Marine
Corrosion, CISRL
56
  • Compact Design, Full Integration

57
  • Single Pass
  • Perfect sterilization performance, using of OH,
    ballast water treated by OceanGuard BWMS can
    meet the IMO D-2 Regulations as well as
    California Requirements by single treatment.
  • No need to treat again during deballasting.
    OceanGuardTM BWMS can be used in vessels which
    use gravity discharge instead of ballast pump.

58
  • OceanGuard TM BWMS

Background Regulation
AEOP Technology
OceanGuard TM BWMS
System Description
Distinct Advantages
Approval Reference
59
  • IMO Basic Approval_ MEPC 60, March, 2010
  • IMO Final Approval_ MEPC 61, Oct., 2010
  • CCS Type Approval_ March, 2011
  • DNV Type Approval _Nov., 2011
  • California report _ 2011

Approvals
60
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61
  • Pilot and Landbased Testing in NIVA Facility

Norwegian Institute for Water Research
  • Tests of BWMS complete in NIVA,
  • e.g.
  • Alfa Laval, Sweden, 2007
  • OceanSaver, Norway, 2007
  • Optimarine, Norway, 2009
  • Headway, China, 2009

62
Reference
  • OceanGuard BWMS carried out shipboard test in MV
    YOKOHAMA in 2009, with constant excellent
    performance
  • Reference list covers Container vsl,
    Multi-purpose vsl, Semisubmerged vsl, Off shore
    Supply vsl, Cruise vsl, Science Investigation
    vsl, Bulk Carrier, Tanker etc.
  • 33 orders till now. 8 sets of OceanGuard BWMS
    have been installed onboard.

63
  • OceanGuard BWMS onboard MV SITC YOKOHAMA
    (Retrofit)
  • Ship owner SITC shipping
  • MV SITC YOKOHAMA, 831 TEU Container Ship,
    built in 2004, ABS
  • Seven engineers, taking only 4 days for the
    installation.

64
  • OceanGuard BWMS Onboard VS465 (Newbuilding)
  • Ship owner Sartor Norway
  • VS465 Multipurpose Vessel, BV

65
  • OceanGuard BWMS onboard Costa Romantica
    (Retrofit)
  • Ship owner Costa Crociere S.p.A/Carnival
  • Costa Romantica Cruise Ship, RINA

66
  • OceanGuard BWMS Onboard H2185 (Newbuilding)
  • Ship owner SITC shipping
  • H2185 76K Bulk Carrier, ABS

67
Reference List of OceanGuardTM BWMS
Hull No. / Ship Name Shipowner Ship Type Installation Place System Capacity(m3/h) Quantity (shipset) Class Delivery Time
N/A HONG XIANG SHIPPING CORP.,LIMITED 64K Bulk Carrier YangFan Shipyard 2X1000 6 GL By 2013
06130023 SEAPIONNER 50k DWT Tanker Guangzhou Shipyard International Company Limited 2x800EX300 1 DNV By Jan, 2013
08131014/15,11130019/20 Tomasos Brothers 37.5k DWT Tanker Guangzhou Shipyard International Company Limited 2x600EX300 4 DNV By Jan, 2014
H964/965/966/967/968 Yang Ming Marine Transport corp., Taiwan 4,662 TEU Container Ship China Shipbuilding Corp., Taiwan 1X600 5 ABS By 2014
A286L Shanghai Salvage Bureau 16000kW Ocean Tug Wuchang Shipbuilding 1X200 1 CCS By Aug,2012
H2218/19/20/21 Qingdao SITC shipping 1100TEU Container YangFan Shipyard 2X300 4 ABS Delivered
H2185/86/87/88 Qingdao SITC shipping 76K Bulk Carrier YangFan Shipyard 2X1250 4 ABS On Board Delivered
68
Hull No. / Ship Name Shipowner Ship Type Installation Place System Capacity(m3/h) Quantity (shipset) Class Delivery Time
H2185/86/87/88 Qingdao SITC shipping 76K Bulk Carrier YangFan Shipyard 2X1250 4 ABS Delivered
Costa Romantica Costa Crociere S.p. A. Cruise Vessel Genova, Italy 1X200 1 RINA on Board
DONG FANG Hong Institute of Oceanology, Chinese Academy of Sciences SienceResearch Wuchang Shipbuilding 2X300 1 CCS on Board
A943L SHANGHAI MARITIME BUREAU Sea Potral Vessel Wuchang Shipbuilding 1X200 1 CCS on Board
SH-015/016 CONSOLIDATED PIPE CARRIERS PTE LTD Offshore Supply Vessel Taizhou Senhe Shipyard 1X500 2 ABS Delivered
CMHI-903 Tianjin Marine Enginerring Semi-submerged ship China Merchants Heavy Industry (Shenzhen) 2X300 1 CCS on Board
VS465 Sartor Norway Multi-Purpose Wison Heavy Industry (Nantong) 1X200 1 BV on Board
MV SITC YOKOHAMA Qingdao SITC shipping Container Xi Xiakou Shipyard, Weihai 1X300 1 ABS on Board
69
  • Till May, 2012, Headway has got orders of 33
    shipsets, i.e., 59 sets of OceanGuardTM BWMS
  • More than one hundred of projects under
    negotiation
  • Hope for cooperation with you soon.

70
Thanks for your attention!
Headway Technology Co., Ltd. 4/F, Bldg 5,Area
A, Huite Industrial City,     No.177,Zhuzhou
Road, Qingdao, China. 266101  Tel (86) 532 8870
2807 / 08 Fax (86) 532 8310 7816    Email
sales_at_headwaytech.com   Web www.headwaytech.com
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