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Standard Work Combination Table

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Standard Work Combination Table F.Chestnut 13 AUG07 STATE: Step 1: Enter the process information in the top left corner. STATE: This is the fun part. – PowerPoint PPT presentation

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Title: Standard Work Combination Table


1
Standard Work Combination Table
F.Chestnut 13 AUG07
2
Purpose of the Standard Work Combination Table
Efficiency Improvement tool used in processes
where Team Members and Machines interact. 1.
Used in planning and for efficiency improvements
in processes where Team Members and Machines
interact. 2. Used to identify the combination
of team member work and machine processing time
to improve efficiency.
3
Introduction to the Standard Work Combination
Table
  • In many cases, Team Members and machinery share
    the same work area. In cases such as this, one
    Team Member may be responsible for operating one
    or more machines during a cycle.
  • Typically found in a body shop, but can be found
    anywhere there is subassembly work taking place.
  • The Standard Work Combination Table Tool is the
    tool used to collect and analyze the interface of
    Team Members and machines.
  • The Standard Work Combination Table Tool allows
    the recorder to identify areas for improvement by
    visualizing production wastes in the process.
    (e.g. when team member work time is halted or
    delayed by machine work time, it creates a
    situation of built in interference in the cycle
    or a waste of wait time).

4
Standard Work Combination Table Tool
  • When used properly the combination table tool
  • Visualizes the interface between Team Member work
    and machine work to minimize wait time.
  • Visualizes overall Team Member \ Machine Cycle
    Time
  • Determines the number of processes a Team Member
    could possibly manage in a given Target Cycle
    Time

5
When to initiate a Work Combination Tool
  • Station planning and review
  • To implement station improvements
  • - Continuous Improvement
  • - Problem Solving solutions
  • - Control of work flow and work load
  • - When Planning a balancing/rebalancing
    activity

6
The Work Combination Tool
Using The Standard Work Combination Tool
7
Completed Tool BEFORE C.I.
8
Using the Standard Work Combination Tool

9
Using the Standard Work Combination Tool
Nothing but the best for our customers - lets do
our best together -
10
Using the Standard Work Combination Tool
Use tool to identify interference caused by long
machine times
AFTER C.I. Wait time eliminated by improving
machine time.
BEFORE C.I. Wait time due Team Member waiting
for machine to cycle.
11
Using the Standard Work Combination Tool
Use the tool to identify areas where additional
automation may be needed.
AFTER C.I. Part ejector installed eliminating
one complete step and all wait time.
Before C.I. Wait time in two places caused by
unloading of machine.
12
Using the Standard Work Combination Tool
Use tool to identify changes needed in machine
sequence of operation.
AFTER C.I. Wait time eliminated by changing
sequence of operation (Machine 5 then Machine
4)
BEFORE C.I. Wait time caused by sequence of
operation (Machine 4 then Machine 5)
13
Using the Standard Work Combination Tool
Use tool to identify wait time caused by not
having WIP applied.
AFTER CI Wait time eliminated by loading parts
into WIP and not waiting for machine to cycle.
BEFORE CI Team Member waiting for machine to
cycle to retrieve parts for next operation.
14
Using the Standard Work Combination Tool
Use tool to visualize over cycle conditions.
AFTER C.I. After all improvements are complete,
Actual Cycle Time is lower than Target Cycle time.
BEFORE C.I. Actual Cycle Time is longer than
Target Cycle Time,
15
Completed tool AFTER C.I.
Nothing but the best for our customers - lets do
our best together -
16
Completed tool AFTER C.I.
Nothing but the best for our customers - lets do
our best together -
17
Filling in the Standard Work Combination Table
Administration of the Standard Work
Combination Tool
18
Filling in the Standard Work Combination Table
19
Filling in the Standard Work Combination Table
20
Filling in the Standard Work Combination Table
21
Filling in the Standard Work Combination Table
Nothing but the best for our customers - lets do
our best together -
22
Filling in the Standard Work Combination Table
23
Filling in the Standard Work Combination Table
24
Continuous Improvement and the Standard Work
Combination Table
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