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Value added products from Palm Oil

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Value added products from Palm Oil for ... plants Over 140 Flue Gas Conditioning plants Over ... Fabrication Project Execution & Construction R&D ... – PowerPoint PPT presentation

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Title: Value added products from Palm Oil


1
  • Value added products from Palm Oil
  • for
  • GLOBOIL INDIA, Mumbai
  • Presented by
  • Sanjay Trivedi
  • Sept. 21, 2013

2
About Chemithon
  • World class technology provider and global
    process engineering group of companies
  • More than 58 years in business
  • Over 300 patents
  • Over 350 Sulfonation plants
  • Over 140 Flue Gas Conditioning plants
  • Over 10 Sulfuric Acid/SO3 plants
  • Over 120 Oleo chemical plants

3
Organization Structure
  • Chemithon Corporation (USA)
  • Design Engineering
  • RD
  • CIPL (Singapore)
  • Project Management
  • Marketing
  • PMC
  • CEPL (India)
  • Design Engineering
  • Fabrication
  • Project Execution Construction
  • RD

4
Core Strengths
  • Technology
  • Project Management
  • Engineering
  • Chemical, Mechanical Electrical
  • Manufacturing
  • ASME Vessels - U PED
  • ANSI Structural Steel Piping
  • UL or CE Instrument Power Control Panels
  • Services
  • Research Development

5
Technologies Unit Operations
  • Sulf(on)ation processes for oil and water
    solubles
  • Sulfurics including on purpose SO2 SO3
  • Alkoxylation Processes - EO PO derivatives
  • Amidation, Quarternisation Condensation processes
  • Esterification, Fractionation, Distillation
    processes for Oleochemicals


6
Latest Technology Offerings
  • Anionic Drying Systems
  • Dioxane Reduction Destruction Systems
  • Cold Process for SO2 SO3
  • Liquid Phase Process for Sulfonation of
    Aliphatics Aromatics
  • Green Surfactants from Palm derivatives
  • Sugar Esters

7
ASME Fabrication Facility, India
8
Downstream Chemical Products Manufactured By The
Oleo Complex Find Applications Across Several
Industries
End-use applications of Downstream Chemicals
  • C 8/10
  • C 12/14
  • C 16
  • C 18
  • FAS
  • FAES
  • LAES
  • MES
  • Vitamin
  • Glycerine

9
Refining of CPO

CPO 600 TPD
Degumming
GUM (0.2)
Refining Fractionation
Refined Palm Stearin (108 TPD)
PFAD (32 TPD)
Refined Palm Olein (461 TPD)
10
Esterification of PS/PFAD
PFAD
PS
Transesterification 
Esterification
Glycerine
PSME (108 TPD)
PME (32 TPD)
Glycerine USP (10.2 TPD
11
Fractionation
PSME (108 TPD)
PME (32 TPD)
Fractionation
Biodiesel (56.9 TPD)  
C1618 ME (73.5 TPD)    
C18 ME (0.03 TPD)
C1214 ME (9.5 TPD)  
Hydrogenation
C1618 (8020) IV0.1 (101 TPD)
12
Oleo chemicals based on Fraction C16-18 ME
13
Oleo chemicals based on Fraction C18 ME
14
Sulfonation
LAB (15 TPD)
AE (10 TPD)
ME (82 TPD)
Multi Purpose Sulfonation
MES (107 TPD)
LAS (20 TPD)
AES (13 TPD)
15
Typical Sulfonation Plant
16
Typical MES Process Plant
17
MES Dried and Stripped Product
Palm Kernel C8-C18
Coconut C12-C14
Palm Stearin C16-C18
Soya C18
Tallow C16-C18
18
Specialties
PFA (15.5 TPD)
AMIDE (2.7 TPD)
DMAPA (5 TPD)
SMCA (1 TPD)
Multi Purpose Reactor
CDEA (18 TPD)
CAPB (12 TPD)
19
Home Care
LAS (6 TPD)
AES (4 TPD)
MES (20 TPD)
PHOSPHATES
ENZYMESS
FILTERS
Detergent Formulations
Fabric Wash
Dish Wash
Hard Surface Cleaners
(182 TPD)
20
Personal Care
Visco Additives
AES (9TPD)
MES (5 TPD)
CAPB (5 TPD)
CDEA (2 TPD)
Preservatives
Personal Care Formulations
Shampoo
Soft Soaps
Conditioners
(90 TPD)
21
Methyl Ester Ethoxylates
  • C12-18 Methyl Esters Ethylene Oxide
  • Methyl Ester 12-18 Ethoxylate
  • (10- 20 Moles of EO)

Metal/base Catalyst
22
Applications Advantages of Methyl Ester
Ethoxylates
  • MEE gives similar performance as Non-ionic
    Surfactants
  • MEE are natural sustainable feed stock
  • MEE are readily bio-degradable
  • MEE have lower foam hence ideal for hard surface
    and high efficiency detergent formulations
  • MEE compatible with majority cleaning formulation
    ingredients

23
Cost of Project
    Process   Plant Cost USD 000s
1 Refinery Splitting 25,000
2 Esterification 20,000
3 Glycerin Purification 6,000
4 Fractionation 31,000
5 Hydrogenation 4,000
  Total 86,000
24
Cost of Project
    Process   Plant Cost USD 000s
1 Sulfonation 33,000
2 Alkoxylation 17,000
3 Specialty Chemicals 7,300
4 Home Care Products 12,200
5 Personal Care Products 10,500
  Total 80,000
25
Palm Oil Based Chemicals
  • Objectives
  • Sustainable value creation from Palm oil
    derivatives
  • Four independent platforms
  • Fuel (Biodiesel C18 rich)
  • Food (Palm Oil Edible Oil)
  • Detergents (C12-14 C16 Esters)
  • Specialty Chemicals (Amides MEE)
  • Personal Care Products
  • Based on renewal resource
  • Environmentally friendly project

26
Contact Information
Mr. Sanjay Trivedi - Managing Director
Email strivedi_at_chemithon.sg /
strivedi_at_chemithon.co.in Mobile
91-9820127231 (India) Mobile 65-91379397
(Singapore) Mr. Ashish Desai - Vice
President (Projects) Email ashish_at_chemithon.sg
Mobile 91-9867327231
(India) Mobile 65-91379483 (Singapore)

27
Thank You!
Website www.chemithon.sg
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