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6th Annual High-Performance Manufacturing Conference

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6th Annual High-Performance Manufacturing Conference Cobourg, November, 2010 7 Steps to Good Energy Management Get Involved Assemble an Energy Team Train Staff Assess ... – PowerPoint PPT presentation

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Title: 6th Annual High-Performance Manufacturing Conference


1
Improving Industrial Energy Efficiency
  • 6th Annual High-Performance Manufacturing
    Conference
  • Cobourg, November, 2010

2
Presentation Overview
  • Why Energy Efficiency
  • CME/NRCan benchmarking survey
  • Government of Canada GHG emissions policy
  • Prices?
  • Where to begin
  • The CIPEC Approach
  • 7 Steps to improving your energy management
    practices
  • Practical examples

3
CME/NRCan Survey
148 plants participated in the study between
October 2008 to July 2009
4
Technical best practices
Low implementation of technical best practices
(TBPs)
  • Most plants have implemented 42 percent of TBPs
  • Small- and medium-sized plants have implemented
    almost 10 percent less TBPs than large plants

5
Management Best Practices
Low implementation of management best practices
(MBPs)
  • Low implementation of MBP in
  • Primary Metal manufacturing
  • Other manufacturing
  • Fabricated Metal manufacturing
  • Higher implementation rates of MBPs were observed
    in
  • Chemical
  • Non-metallic Mineral
  • Transportation and Machinery
  • Food and Beverage

6
Report findings
  • Energy projects managed on an ad-hoc basis, while
    best practices not widely implemented.
  • Large plants have implemented, on average, close
    to 30 percent more MBPs than SMEs.
  • When a company follows management best practices,
    they generally will have a higher implementation
    rate for technical best practices.

7
Report findings
If all the remaining economically feasible best
practices were implemented, total Ontario
industrial energy use would decrease from 2007
levels by 29
Reference Case and Economic Potential Scenario
energy use for all industry
8
Climate Change Policy
Under the Government of Canada revised Turning
the Corner a plan to reduce greenhouse gas
emissions by 17 from 2005 levels by 2020.
  • 610 Mt Canadas GHG emissions target for 2020
  • 240 Mt the amount Canada plans to reduce GHG
    emissions by 2020
  • 120 Mt the amount of GHG emission reductions to
    come from the industrial sector by 2020

Additional reduction
GHG Emissions for Industry
Source NRTEE Getting to 2050
Energy efficiency (EE) key to Canada achieving
its climate change commitments!
9
Rising Energy costs
  • The report, done for Canadian Manufacturers and
    Exporters (CME) projects electricity costs for
    business could jump by between 47.1 and 63.7 per
    cent by 2015.
  • - CME September, 2010

10
Industry Challenges
  • Difficult to obtain company financing to
    implement EE projects.
  • Too much effort to access assistance, funding and
    incentives.
  • Lack of human resources to focus on energy
    management.
  • Production is the dominant focus.
  • Do not know where to find reputable energy
    service providers.
  • Do not know how to identify and assess EE
    opportunities.
  • Have limited knowledge of EE opportunities/product
    s.
  • Advanced EE products are not easily available.

11
7 Steps to Good Energy Management
Where To Start?
  • Get Involved
  • Assemble an Energy Team
  • Train Staff
  • Assess Energy Use
  • Eliminate Waste - Maximize Efficiency
  • Capital Projects
  • 7. Report and celebrate

12
CIPEC
1.
Canadian Industry Program for Energy
Conservation
  • An industry/government partnership to promote
    energy efficiency
  • cut operating costs
  • improve productivity
  • reduce GHG emissions and air pollution

13
CIPEC Structure
Executive Board
Natural Resources Canada supports CIPEC at all
levels
Task Force Council
Sector Task Forces Sector Associations
CIPEC Leader Companies
14
CIPEC Portfolio
Tools
Training
  • CanMost
  • Boiler Efficiency Calculator
  • Energy Savings Toolbox
  • RETScreen International
  • D2 Energy management workshops
  • Qualified specialists
  • Customized for companies and associations

Incentives
Information
  • ecoEnergy Retrofit
  • Industrial assessments
  • Pilot projects
  • Solar energy for heating
  • Tax incentives (Class 29, 43.1, 43.2)
  • Industrial Sector Task Forces
  • Technical guide books
  • Employee Awareness
  • CIPEC.gc.ca web site
  • Heads Up CIPEC newsletter

15
Assemble Energy Team
2.
  • Choose an energy champion
  • Select team members
  • Plant engineer, maintenance staff, financial
    advisor
  • Meet regularly to develop and implement an energy
    management plan
  • NRCan employee awareness program
  • Team Up for Energy Savings

16
Energy Efficiency Training
3.
Training to Build Capacity
  • Dollars to ense Workshops
  • Spot the Energy Savings Opportunities
  • Energy Monitoring and Tracking
  • Energy Master Plan
  • Energy Efficiency Financing

NRCan covers 50 of the cost of a customized
workshops tailored to companies and sectors

17
Assess Energy Use
4.
18
Waste and Efficiency
5.
1. From the point of Purchase
3. And, back to the point of Purchase (or supply)
2. To the point of End-Use
18
19
Checklist of Opportunities
  • HVAC
  • Motors
  • Fans and Pumps
  • Fuel-Fired Equipment and Boilers
  • Insulation
  • Refrigeration
  • Compressed Air
  • Lighting
  • Heat Recovery

19
20
Capital Projects
6.
Do nothing operating cost
Avoided Cost from EE project
20
21
101 Bayswater Ave.
22
Windows vs Furnace
  • ROI
  • New Furnace 1,600 4,500 37 ROI
  • Windows 500 15,000 3.3 ROI
  • Simple Payback
  • New Furnace 2 years 10 months
  • Windows 30 years
  • Which is the better economic decision?

23
Report and celebrate
7.
  • Pulp and paper company
  • 85 employees
  • 600,000 annual energy bill
  • 200,000 lighting retrofit project
  • 95,000 in direct incentives
  • 37,000 ecoENERGY Retrofit Incentive
  • 58,000 from utility

Savings - 100,000 per year - ROI lt 13
months
24
ecoENERGY incentive
  • Auto Parts Manufacturer
  • 70 employees
  • 1 million annual energy bill
  • 100,000 air compressor retrofit
  • 30,000 in direct incentives
  • 20,000 ecoENERGY Retrofit Incentive
  • 10,000 utility

Savings - 50,000 per year - ROI lt 18
months
25
ecoENERGY Incentive
  • Food beverage plant
  • 80 employees
  • 370,000 annual energy bill
  • 37,000 boiler retrofit project
  • 9,000 ecoENERGY Retrofit Incentive

Savings - 21,000 per year - ROI lt 16
months
26
WhoWhat Creates Savings?
"...those of us who call ourselves energy
analysts have made a mistake...we have analyzed
energy. We should have analyzed human behavior."
(Cherfas quoting Schipper in Science, 1991)
Source Good Practice Guide 84 Managing and
Motivating Staff to Save Energy
27
Where to Start
  • Become a CIPEC Leader!
  • Go to
  • CIPEC.gc.ca

For more information Richard Janecky Office of
Energy Efficiency Natural Resources
Canada Tel 613.992.3286 Cel. 613.808-4002 E-mail
rjanecky_at_nrcan.gc.ca
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