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EU EN R2.D - MAY 2013

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EU EN R2.D - MAY 2013 * * * * * * * * * * * * * * * * * Company Data Facts & Figures ESTABLISHED: 1985 HEAD OFFICE: Mumbai TURNOVER (FY 2012): 6 Million USD ... – PowerPoint PPT presentation

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Title: EU EN R2.D - MAY 2013


1
EU EN R2.D - MAY 2013
2
Company Data
3
ESTABLISHED 1985 HEAD OFFICE Mumbai TURNOVER
(FY 2012) 6 Million USD EMPLOYEES
100 CERTIFICATIONS ISO 9001 COMPETENCES Mech
anics Electronics
Software Robotics Vision
Special purpose machines
Facts Figures
2004 S.O.P. Assembly Automation
1998 First Export (U.S.A.)
1988 Additional works in Nasik set-up
2012 EU-based cooperation establishment
1985
1990
1995
2000
2005
2010
2015
2000 S.O.P. Cam Index Table
1994 S.O.P. Light Curtains
1985 Company founding In Mumbai
2008 ISO9001 QMS Certification
4
Head Quarters Mumbai
NASHIK
MUMBAI (NEW)
Works Mumbai (400 sqm) Nashik (4650 sqm) Mumbai
(2800 sqm - opens 2Q 2013)
Offices Delhi (2 sales, 2 service, 1
controls) Pune (2 sales, 1 service) Bangaluru (1
sales, 1 service) Chennai (1 sales, 1 service, 1
controls)
Locations
Representatives / Dealers Ahmedabad
Indore Hyderabad Jamshedpur Kolkata Nagpur Aurang
abad Ludhiana Kochi
GLOBAL SERVICE POINTS
Sacel Srl (EU Joint Venture) Turin (Italy) 2
Plants Košice (Slovakia) 1 Plant
MEXICO Saltillo, Coahuila
china Hangzhou
canada london, on
poland Bielsko-biala
5
DIRECT (74) PROJECT MANAGEMENT 8 MECHANICAL
DESIGN 12 ELECTRIC / PNEUMATIC DESIGN 4 PC
/SPS SOFTWARE 7 MECHANICAL ASSEMBLY 18 MACHIN
ING 10 (12) ELECTRICAL ASSEMBLY / WIRING
5 DOCUMENTATION 3 QUALITY ASSURANCE
3 CUSTOMER SERVICE CARE 4 INDIRECT (24)
DESIGN DEPT.
() ADDITIONAL 12 PEOPLE IN SEPARATE GROUPS
COMPANY
QUALITY CONTROL DEPT.
Human Resources
TOOL MACHINING SHOP
FINAL ASSEMBLY AREA
6
STANDARD PRODUCTS (MANUFACTURED)
ORBITAL RIVETING HEADS / STATIONS
HYDRO-PNEUMATIC / HYDRAULIC PRESSES
Product Portfolio
CLINCHING HEADS / STATIONS
SAFETY LIGHT CURTAINS
SCREWING STATIONS
GLOBOIDAL CAM INDEX DRIVES
7
INTERNATIONAL PARTNERS
ASSEMBLY AND TESTING EQUIPMENTS METAL PUNCHING
DIES METAL /PLASTIC DIRECT MATERIALS PRODUCTION
HELIUM LEAK TESTING EQUIPMENT
ROBOTIC CELLS
Know-How
ROBOTIC CELLS HANDLING SYSTEMS
SMART VISION APPLICATIONS
8
REFERENCE CUSTOMERS
Market
9
REFERENCE CUSTOMERS
Product Portfolio
10
Assembly Test Equipment
11
CUSTOM EQUIPMENT FOR FACTORY AUTOMATION
BENCHES
ROTARY INDEXING TABLES
Product Portfolio
AUTOMATIC MODULES
ROBOTIC CELLS
12
COMPETENCIES
ASSEMBLY ROBOTICS KAN-BAN / PALLETIZERS LASER
MATERIAL PROCESSING ORBITAL RIVETING CLINCHING RES
IN DISPENSING PLASTIC WELDING CONTROLLED
SCREWING HYDRAULIC CALIBRATION TEST LEAK TEST
(AIR HELIUM) ELECTRIC CALIBRATION AND
TEST CAMERA SYSTEMS INDUSTRIAL CUSTOMIZED
SW PRODUCT CO-DESIGN LEAN MANUFACTURING
Product Portfolio
13
CUSTOMER Aditya Auto Pvt. Ltd. - Ford
(Bangalore) APPLICATION Riveting Greasing
Machine for car latch
Basic Operation Riveting, Greasing, Assembly
Inspection. Machine features Rotary
Indexer Riveting machine Model 012 Metered
quantity Greasing Component presence checking
Arrangement for component assembly
Inspection PLC Pneumatic Controls Reject
component bin arrangement Table structure with
anti -vibration pads.
Application Examples
14
CUSTOMER Magneti Marelli Shock Absorber Pvt.
Ltd. (Pune) APPLICATION Piston Valve Rod /
Foot Valve Assembly
Piston Valve Rod Assembly Rotary Indexer Auto
sequence for loading of component. Bowl feeder
for positioning component 08 variants of the
Piston rod Loctite Dispensing A-Class Screwing
Application Examples
Foot Valve Assembly Rotary Indexer Auto sequence
for loading of component. Bowl feeder for
positioning component 08 variants of the
Valve Coining with Force/Stroke measurement and
monitoring
15
CUSTOMER Epcos India Ltd. (Nashik) APPLICATION
Semiautomatic Capacitor Can Assembly Machine
Basic Operation Grooving on Aluminium can 0.5mm
thick and diameter 25mm to 70mm. Pressing the
same groove to form a thin step inside the
Aluminium can. Machine features Auto Feeding
Loading of the Can Component presence
checking Element Pressing Grooving and
pressing Auto Unloading by Pick Place Jacking
arrangement to accommodate length variety.
Application Examples
16
CUSTOMER Asmo (Japan) APPLICATION Wiper Motor
Rotor Assembly
Shaft Press fitting Hydraulic 10T press Manual
Indexing mechanism Poka Yoke PLC HMI
Application Examples
Commutator Press fitting Pneumatic press Auto
Sliding mechanism Poka Yoke PLC HMI
17
CUSTOMER LYTE Industries LTD (Swansea,
UK) APPLICATION Ladder Riveting SPM
Six point riveting at a time Transfer
mechanism. Auto Lubrication before riveting to
improve finish. 17 variants of the Ladder Roller
Conveyors for inputs and Output material
handling (2013 NEW EQUIPMENT WILL INCLUDE
ROBOTIZED MIG-WELDING CELL)
Application Examples
18
CUSTOMER Nuclear Fuel Complex
(Hyderabad) APPLICATION Automated Density
Measuring System
3- GRIPPERS PICK AND PLACE
INPUT TRAY
Application Examples
IN-WATER WEIGHTING
OUTPUT TRAY
IN-AIR WEIGHTING
19
CUSTOMER Cogeme Precision Parts India Pvt. Ltd.
(Pune) APPLICATION Variable Geometry
Turbocharger Assembly
HYDROPNEUM. PRESS (4 TONs)
X-Y AXIS CNC TABLE
005 ORBITAL RIVETING HEAD
NOZZLE PIPE RIVETING FIXTURE
PIN ROLLER PIN SENSING UNIT
Application Examples
NOZZLE RING RIVETING FIXTURE
FIXTURE DE-CLAMPING UNIT
FIXTURE LOCKING UNIT
PROCESS CONTROL LOAD CELL
PUNCH HOLDER ASSLY
PIN ROLLER PIN PRESSING FIXTURE
20
CUSTOMER Savera Furniture IKEA
(Aurangabad) APPLICATION Chair Frame Welding
with ABB 6 axis Robot
Application Examples
21
European Presence
22
SACEL SRL ESTABLISHED 1975 HEAD OFFICE San
Giorgio Canavese (TO) - ITALY TURNOVER 18,5
Million Euro EMPLOYEES 140
METAL STAMPED PARTS
OVERMOLDED , ASSEMBLED, WELDED PARTS
Sacel - EU Partner
PLASTIC INJECTED PARTS
FACTORY AUTOMATION, DIES DESIGN AND MANUFACTURING
QUALITY CERTIFICATIONS ISO 9001 ISO/TS 16949 ISO
14001
MARKETS
23
SACEL SRL
OZEGNA (TO) 1800SQM 30 EMPLOYEES HEAD-QUARTERS,
SALES, ACCOUNTING, RD , TOOL SHOP, AUTOMATION
SAN GIORGIO (TO) 4500SQM 60 EMPLOYEES METAL
STAMPING , PLASTIC INJECTION , LASER WELDING,
ASSEMBLY, LOGISTIC, QUALITY, MFG. ENG.
Sacel - EU Partner
Košice 3000SQM 35 EMPLOYEES METAL STAMPING ,
PLASTIC INJECTION , OVER-MOLDING, ASSEMBLY,
LOGISTIC, QUALITY, TOOL-MAINTEINANCE,
INDUSTRIALIZATION
24
SACEL SRL
SINCE 2005 SACEL STARTED TO PRODUCE ASSEMBLY
TEST EQUIPMENT FOR ITS INTERNAL USE. ALONG LAST
YEARS HAS BEEN DEVELOPING SEVERAL LINES (WITH
SINGLE MARKET VALUE UP TO 500.000)
. FURTHERMORE,
TWO STANDARD SYSTEMS ARE IN A DEVELOPMENT STAGE
Brushless-fan Baseplate (Automotive)
Pacemaker (Medical)
Lamp Connector (Automotive)
ROTO-TRANSFER (Automation on Tools) Advantages S
hort set-up time Use std. press for progressive
dies Totally integrated in the tool
Sacel - EU Partner
Patent Pending
AUT.E.L. (Automation End of Line) Operations
attended 1) Picking parts from high-speed
process (i.e. stamping press) 2) Moving the parts
to one or more checking stations (camera or other
test) 3) Moving the parts to the final
packing Productivity 360-1800 pcs/hr. Project
financed by MANUNET (EC Research project)
25
PARTNERSHIP BENEFITS AND ROLES
  • SACEL
  • TO EXPAND ITS BUSINESS VOLUME BY APPROACHING
    AUTOMATION BUSINESS TO OTHER COMPANIES.
  • TO CREATE NEW LINKS AND BUSINESS POTENTIAL
    OPPORTUNITIES WITH CUSTOMERS APPROACHED THROUGH
    THE NEW VENTURE FOR ITS TRADITIONAL BUSINESS
    UNIT.
  • SALES AND PROJECT MANAGEMENT.
  • EQUIPMENT COMPLETION (IF REQUIRED).
  • DELIVERY, COMMISSIONING, FINAL ACCEPTANCE,
    AFTER-SALES IN EUROPE.
  • ORBITAL SYSTEMS
  • TO EXPAND ITS BUSINESS VOLUME IN AUTOMATION
    BUSINESS WITHIN EUROPEAN MARKET.
  • TO GROW UP ITS POSITION OF AUTOMATION QUALIFIED
    SUPPLIER IN INDIAN MARKET, THANKS TO
    TECHNOLOGICAL IMPROVEMENT OBTAINED WORKING WITHIN
    EUROPEAN CUSTOMERS AND ITALIAN QUALIFIED TEAM.
  • EQUIPMENT DESIGN, CONSTRUCTION AND SET-UP.
  • SUPPORT IN EUROPE (IF REQUIRED).

ROLES BENEFITS
Sacel - EU Partner
26
ORBITAL SYSTEMS (BOMBAY) PVT. LTD.
Headquarters F-129, 109, Ansa Ind. Est. Saki
Vihar Road, Mumbai - 400072 INDIA   Tel
91-22-28473312 Fax 91-22-28476675 www.orbital
systems.net sales_at_orbitalsystems.net DB
D-U-N-S N. 91-583-4683
Nashik Works F-19, Street No 18, MIDC,
Satpur Nasik 422007 INDIA    Tel
 91-0253-6695800 Fax  91-0253-6695858
SACEL S.R.L.
Headquarters Località Risera 10080 Ozegna(TO)
ITALY Tel 39-0124-424077 Fax
39-0124-27794   www.sacelgroup.com customer-servi
ce_at_sacel.it DB D-U-N-S N. 33-886-1797
San Giorgio C.se Works Str. del Paschetto
S/N 10090 San Giorgio C.se (TO) ITALY   Tel
 39-0124-452991 Fax  39-0124-4529920
SacelEst s.r.o. Juzna Trieda 125 04001 Košice
SLOVAKIA    Tel  421-557995542 Fax
 421-918629124
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