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Lean Manufacturing

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Lean Manufacturing Sankar Sengupta & Robert Van Til Industrial & Systems Engineering Dept. Oakland University Rochester, MI 48309 (248) 370-2211 vantil_at_oakland.edu – PowerPoint PPT presentation

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Title: Lean Manufacturing


1
Lean Manufacturing
  • Sankar Sengupta Robert Van Til
  • Industrial Systems Engineering Dept.
  • Oakland University
  • Rochester, MI 48309
  • (248) 370-2211
  • vantil_at_oakland.edu

2
Research Team
  • Dr. Sankar Sengupta, Associate Professor
  • Expertise in Productions Systems, Quality
    Control, CIM, CAD, Modeling and Simulation.
  • Dr. Robert Van Til, Professor
  • Expertise in Modeling of Manufacturing Systems,
    Robotics, and Control Theory.

3
Overview of Our Research
  • Modeling and analysis of discrete part
    manufacturing systems.
  • Both simulation models analytic models.
  • Models used to improve the performance of the
    manufacturing systems.
  • Reduce waste from excessive Work-In-Progress
    (WIP).
  • Identification and elimination of bottlenecks

4
Collaboration
  • We collaborate with Oakland Universitys Pawley
    Institute for lean manufacturing.
  • Founded by Dennis Pawley, former Executive Vice
    President of Manf., DCX
  • Kevin Yamada, Director of the Institute
  • The institutes focus is on education and
    research concerning lean manufacturing.

5
Lean - The 7 Wastes
  1. Over Production
  2. Waiting
  3. Transportation
  4. Over Processing
  5. Inventories and WIP
  6. Motion
  7. Defects or Rework

6
Lean Research Projects
  • Automatically maintain discrete part simulation
    models.
  • Simulation Model Maintenance Tool (SMMT).

Manufacturing System
Production Data
Value-added Information
Productivity Toolbox
SMMT
Training Data
Simulation Model
7
Lean Research Projects
  • Predictive models for discrete part manufacturing
    systems.
  • When to perform preventive maintenance on
    machines during production.
  • Supply Chain Projects.
  • Design of an efficient supply chain network.
  • Dynamic behavior of a supply chain (tactical
    operational level).
  • Optimal distribution of pipeline inventory.

8
Lean Educational Activities
  • Graduate course - ISE 581 Lean Principles and
    Application.
  • Interdisciplinary course with students from
    Engineering, Business, and Human Resource
    Development (HRD).
  • Students conduct a term-project with a local
    manufacturing company.
  • Course team-taught by faculty from these three
    schools.

9
Lean Educational Activities
  • Undergraduate course - ISE 484 Flexible
    Manufacturing Systems.
  • Engineering students work with HRD students on an
    interdisciplinary lean manufacturing project.
  • HRD students from HRD 310 Instructional Design
    course.
  • Possible to conduct a lean manufacturing workshop
    or short course for your company.
  • Either on-site or at Oakland University.
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