About Us - PowerPoint PPT Presentation


Title: About Us


1
About Us
Ghatge Patil Industries Ltd is established in
1960, and is located at Kolhapur, 400 Kilometers
South of Mumbai on Mumbai Bangalore National
Highway. Nearest international airport is Pune
(235 Kilometers), nearest Sea Port is
Mumbai. Kolhapur airport will be operational from
Dec 12, 2012 and will be connected to MUMBAI
Air-Ports
2
Geographical Layout
  • Total area 10 hectares.
  • Covered space 4.2 hectares

3
Financials
Turnover for F.Y. 2011 2012 US 87 Million
4
Profit centers
Product Division
Foundry Division
5
Manufacturing -Foundry
  • High Pressure Moulding Line from Kunkel Wagner
  • Box size 1150 X 750 X 400/350 mm
  • State of the art Sand PLANT 100 TONS PER HOUR
  • Medium Frequency Induction Furnaces
  • Auto Press Pour Unit - 4 Tons capacity

6
Manufacturing -Foundry
  • Nodular Iron with George fisher Converter
  • Cold box Core Shooters from 6 -100 Liters
    capacity (14 Nos)
  • BMD Shot Blasting Machine
  • State of the art Foundry Engineering supported
    with the latest 3D Modeling software's (Ideas
    12, Pro-E, Wild Fire 5 and Uni Graphics NX5 for
    Manufacturing)

7
Quality Certification TS
8
Q A
  • Spectrometer
  • BELEC 25 Elements
  • Bosh Lomb 15 Elements
  • Sand multi controller
  • 3D Scanner CREAFORM for dimensional measurements
  • Carl Zeiss Microscope interfaced with Computer
  • Universal Testing Machine
  • Hardness Testing Machines

9
Manufacturing Excellence
Horizontal Machining Centers (Okuma )
Dedicated for Machining of Castings
10
Grey Iron Castings
  • Flywheel Housing
  • Case Transmission
  • Clutch Housing
  • Crank Case
  • 1 /2/3/4 /6 Cylinder Blocks
  • Differential Housing
  • Gear Box Housing
  • Engine Bed Frame
  • Rear Axle Housing
  • Brake Drums

11
Nodular Iron Castings
  • Front Axle Support
  • Crank Shaft
  • Hubs
  • Bogie Anchorage
  • King Post
  • Housings ( Safety critical item)

12
Machined Castings
DANFOSS GEAR BOX
CARRARO HOUSING
LOMBARDINI BLOCK
JOHN DEERE DIFFERENTIAL
13
Customers World wide
CLAAS - FRANCE
CAMERON- ROMANIA
IVECO, MONTANARI, TRANSFUILD - ITALY
ARROW ENGINES CAMERON EATON JOHN DEERE OMNI
VALVES, USA TARTAN CANADA
KNORR BREMSE, DANFOSS - GERMANY
KNORR BREMSE
PNE
YANMAR - JAPAN
EWM COMMERCIAL, SAUDI ARABIA
ARAB PUMP - JORDAN
  • CAMERON - SINGAPOREe
  • BEML
  • CARARO
  • EATON
  • HMT
  • JCB
  • JOHN DEERE
  • LOMBARDINI
  • MAN
  • MHI-VST
  • OIL INDIA
  • ONGC INDIA
  • TATA MOTORS
  • VST

CENTRAL DIESEL,
PT CONDUCTORS INDONESIA
JIS ,Malaysia
POWER TORQUE SOUTH AFRICA
DRIVETRAIN, AUSTRALIA
14
  • NEW FOUNDRY
  • High Pressure Molding Line from SAVELLI s.p.a.
    6000 tons per month.
  • Moulding lines F1 with 120 complete moulds/hr
  • Mould compaction systems Formimpress
  • Transport system with El-Mec (electro-mechanical
    devices)
  • Automatic pattern change stations
  • Automatic core-setting devices
  • Auto Pouring systems
  • Cooling lines in steel jackets

15
NEW -Foundry
  • Nodular Iron with George fisher Converter 2MT
    Capacity
  • Cold box Core Shooters From 6-100 Liters
    capacity Total 28 M/C s
  • Shot Blasting Machine- 4 Nos.
  • MOUS Fettling M/c 4 Nos.
  • Foundry Engineering supported by CAD / CAM

16
Geographical Layout
  • Total area 13 hectares.

17
NEW FOUNDRY Q A
  • Spectrometer 25 Elements
  • Inbuilt Sand multi controller
  • Microscope interfaced with Computer
  • Universal Testing Machine
  • Hardness Testing Machines

18
NewMachine shop
  • Okuma HMC 600H- 40 Nos.
  • VMC - 04 Nos.

19
Product Division
Product Division
Valves
Automotive Power Take Offs
OEM Products
Power Transmissions
Marine Transmissions
20
Up stream Pipe Line Products
API 6A and 6D Gate Valves
. Body Forged / Cast Range 1 13/16 to 7
1/16 Pressure rating 2 K to 15 KA complete
range from 2 150 class to 30 900
class. Parallel Expanding Gate Design Double
Block and Bleed Design Hand wheel/Pneumatic
Actuation
21
Down Stream Pipe Line Products
API 6D Swing Check Valves
  • Product range 2 150 Class to 24 600 Class
  • Rugged Design
  • Easy to operate
  • Provision for Anti Slamming device
  • Replacable Seats

22
Manufacturing Excellence
  • Horizontal Machining Centers
  • Okuma ( 14)
  • Horizontal Machining Centers
  • Churchill ( 2 )
  • CNC Turning Centres
  • Hitachi Seiki, Churchill,
  • Okuma, WNCL, Beko ( 6 )
  • Vertical Machining Centers,
  • Cooper, Kitamura ( 6)

23
Manufacturing Excellence
  • Jig Boring Machine SIP 600 ( 1 )
  • 9 C 30 Turning Centre ( 3)
  • Turning Centre HMT L 50 ( 1)
  • General Purpose Machines
  • Turning,Milling,Grinding,Broaching,
  • Gear Profile Generation
  • Grinding ( 100 )
  • In House Heat Treatment
  • shop

24
Q A
  • Standards Room
  • Three Coordinate Measuring Machines( 3)
  • Surface Roughness checking Machine
  • Charpy Impact testing
  • NDT Testing

25
Q A
  • Tensile Testing Machine
  • Profile Projector
  • Magnetic Particle Inspection
  • Ultrasonic Testing (UT)
  • Hydraulic Testing Rig interfaced with Computer
  • Gear Testing

26
Quality Certifications API
API 6A
API 6D
27
Quality Certifications
28
GHATGE PATIL INDUSTRIES LTD
Thank You
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Title:

About Us

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... Surface Roughness checking Machine Charpy Impact testing NDT Testing Q & A Tensile Testing Machine Profile Projector Magnetic Particle Inspection Ultrasonic ... – PowerPoint PPT presentation

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Title: About Us


1
About Us
Ghatge Patil Industries Ltd is established in
1960, and is located at Kolhapur, 400 Kilometers
South of Mumbai on Mumbai Bangalore National
Highway. Nearest international airport is Pune
(235 Kilometers), nearest Sea Port is
Mumbai. Kolhapur airport will be operational from
Dec 12, 2012 and will be connected to MUMBAI
Air-Ports
2
Geographical Layout
  • Total area 10 hectares.
  • Covered space 4.2 hectares

3
Financials
Turnover for F.Y. 2011 2012 US 87 Million
4
Profit centers
Product Division
Foundry Division
5
Manufacturing -Foundry
  • High Pressure Moulding Line from Kunkel Wagner
  • Box size 1150 X 750 X 400/350 mm
  • State of the art Sand PLANT 100 TONS PER HOUR
  • Medium Frequency Induction Furnaces
  • Auto Press Pour Unit - 4 Tons capacity

6
Manufacturing -Foundry
  • Nodular Iron with George fisher Converter
  • Cold box Core Shooters from 6 -100 Liters
    capacity (14 Nos)
  • BMD Shot Blasting Machine
  • State of the art Foundry Engineering supported
    with the latest 3D Modeling software's (Ideas
    12, Pro-E, Wild Fire 5 and Uni Graphics NX5 for
    Manufacturing)

7
Quality Certification TS
8
Q A
  • Spectrometer
  • BELEC 25 Elements
  • Bosh Lomb 15 Elements
  • Sand multi controller
  • 3D Scanner CREAFORM for dimensional measurements
  • Carl Zeiss Microscope interfaced with Computer
  • Universal Testing Machine
  • Hardness Testing Machines

9
Manufacturing Excellence
Horizontal Machining Centers (Okuma )
Dedicated for Machining of Castings
10
Grey Iron Castings
  • Flywheel Housing
  • Case Transmission
  • Clutch Housing
  • Crank Case
  • 1 /2/3/4 /6 Cylinder Blocks
  • Differential Housing
  • Gear Box Housing
  • Engine Bed Frame
  • Rear Axle Housing
  • Brake Drums

11
Nodular Iron Castings
  • Front Axle Support
  • Crank Shaft
  • Hubs
  • Bogie Anchorage
  • King Post
  • Housings ( Safety critical item)

12
Machined Castings
DANFOSS GEAR BOX
CARRARO HOUSING
LOMBARDINI BLOCK
JOHN DEERE DIFFERENTIAL
13
Customers World wide
CLAAS - FRANCE
CAMERON- ROMANIA
IVECO, MONTANARI, TRANSFUILD - ITALY
ARROW ENGINES CAMERON EATON JOHN DEERE OMNI
VALVES, USA TARTAN CANADA
KNORR BREMSE, DANFOSS - GERMANY
KNORR BREMSE
PNE
YANMAR - JAPAN
EWM COMMERCIAL, SAUDI ARABIA
ARAB PUMP - JORDAN
  • CAMERON - SINGAPOREe
  • BEML
  • CARARO
  • EATON
  • HMT
  • JCB
  • JOHN DEERE
  • LOMBARDINI
  • MAN
  • MHI-VST
  • OIL INDIA
  • ONGC INDIA
  • TATA MOTORS
  • VST

CENTRAL DIESEL,
PT CONDUCTORS INDONESIA
JIS ,Malaysia
POWER TORQUE SOUTH AFRICA
DRIVETRAIN, AUSTRALIA
14
  • NEW FOUNDRY
  • High Pressure Molding Line from SAVELLI s.p.a.
    6000 tons per month.
  • Moulding lines F1 with 120 complete moulds/hr
  • Mould compaction systems Formimpress
  • Transport system with El-Mec (electro-mechanical
    devices)
  • Automatic pattern change stations
  • Automatic core-setting devices
  • Auto Pouring systems
  • Cooling lines in steel jackets

15
NEW -Foundry
  • Nodular Iron with George fisher Converter 2MT
    Capacity
  • Cold box Core Shooters From 6-100 Liters
    capacity Total 28 M/C s
  • Shot Blasting Machine- 4 Nos.
  • MOUS Fettling M/c 4 Nos.
  • Foundry Engineering supported by CAD / CAM

16
Geographical Layout
  • Total area 13 hectares.

17
NEW FOUNDRY Q A
  • Spectrometer 25 Elements
  • Inbuilt Sand multi controller
  • Microscope interfaced with Computer
  • Universal Testing Machine
  • Hardness Testing Machines

18
NewMachine shop
  • Okuma HMC 600H- 40 Nos.
  • VMC - 04 Nos.

19
Product Division
Product Division
Valves
Automotive Power Take Offs
OEM Products
Power Transmissions
Marine Transmissions
20
Up stream Pipe Line Products
API 6A and 6D Gate Valves
. Body Forged / Cast Range 1 13/16 to 7
1/16 Pressure rating 2 K to 15 KA complete
range from 2 150 class to 30 900
class. Parallel Expanding Gate Design Double
Block and Bleed Design Hand wheel/Pneumatic
Actuation
21
Down Stream Pipe Line Products
API 6D Swing Check Valves
  • Product range 2 150 Class to 24 600 Class
  • Rugged Design
  • Easy to operate
  • Provision for Anti Slamming device
  • Replacable Seats

22
Manufacturing Excellence
  • Horizontal Machining Centers
  • Okuma ( 14)
  • Horizontal Machining Centers
  • Churchill ( 2 )
  • CNC Turning Centres
  • Hitachi Seiki, Churchill,
  • Okuma, WNCL, Beko ( 6 )
  • Vertical Machining Centers,
  • Cooper, Kitamura ( 6)

23
Manufacturing Excellence
  • Jig Boring Machine SIP 600 ( 1 )
  • 9 C 30 Turning Centre ( 3)
  • Turning Centre HMT L 50 ( 1)
  • General Purpose Machines
  • Turning,Milling,Grinding,Broaching,
  • Gear Profile Generation
  • Grinding ( 100 )
  • In House Heat Treatment
  • shop

24
Q A
  • Standards Room
  • Three Coordinate Measuring Machines( 3)
  • Surface Roughness checking Machine
  • Charpy Impact testing
  • NDT Testing

25
Q A
  • Tensile Testing Machine
  • Profile Projector
  • Magnetic Particle Inspection
  • Ultrasonic Testing (UT)
  • Hydraulic Testing Rig interfaced with Computer
  • Gear Testing

26
Quality Certifications API
API 6A
API 6D
27
Quality Certifications
28
GHATGE PATIL INDUSTRIES LTD
Thank You
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