Overcoming waste problems of Kuban manufacturing firms by using membrane technologies

1
Yugtechinform JSC REGIONAL INTERBRANCH CENTER
Overcoming waste problems of Kuban manufacturing
firms by using membrane technologies
Tuapse 2009, May
2
The Kuban Industry
Rice-growing
Milk industry, animal husbandry
Chemistry industry
The Krasnodar Territory is an important agrarian
and industrial region of Russia
Wine-making
Mineral water
Canned vegetables
Juice and juice concentrates
Fuel and energy complex
Port Complex
3
Yugtechinform JSC REGIONAL INTERBRANCH CENTER
Found the enterprises, having environmental
problems, as well as the problems in water and
wastewater treatment
The aim of our company to provide data to the
users about existence of innovative technologies
for water and waste water treatment as well as
the supplying them with information about optimal
solutions of these problems on the price/quality
ratio criterion to meet the established norms for
purification.
4
Problems of Kuban enterprises The food industry
700 companies
Produce are
Processing beer, juices, beverage volume of
waster pollutions 120 m3/per day COD
5000-10000 mg/l

• The main types of industrial waste
• are waste waters ,
• -containing ammonia, nitrates ,
• - organic nitrogen, phosphorus ,
• suspended organic matter,
• plums from washing equipment ,
• packaging, cleaning, with production facilities ,
• -fats,
• - nitrogen in the form of amino compounds
  protein,
• -milk whey ,
• -defekat sugar industry and etc.

5
Problems of Kuban enterprises The food
industrial The main pollutants
The Tbilisskiy sugar-refinary
surface water
atmosphere
92 sources of polluting substance emissions
thermal power plant - 4 boiler BG-35, each
producing 35 t/h
500 tons oxides of sulfur, carbon monoxide,
nitrogen oxide
6
Problems of Kuban enterprises Chemical and
petrochemical industry The main pollutants
100 companies
Minudobreniyu of Belorechensk
- derivatives of sulfuric acid - the emissions
from the production of ammophos fertilizers
acid fluorine-containing gypsum (??2-3) It is
placed in the sladge pond (S 170 hec)
The discharge of phenol in water reservoirs and
rivers have an huge negative impact on living
organisms by toxicity , significant changes in
the nutrients and dissolved gases (O2 ? ??2).
7
Problems of Kuban enterprises Chemical and
petrochemical industry Radiation anomalies
the All-Russian Research Institute of Biological
plant protection Radiation-hazardous wastes
The Troitsky iodine plant The territory of the
industrial zone
problem In recent years, liquid and solid
radioactive wastes were stored there due to lack
of funds
problem the burial of about 5000 tons of
weakly radioactive wastes (radio-barite)
The cardinal solution to the water problems of
chemical companies may consist in creation of
water recycle systems with simultaneous
recycling of useful components and
environmentally harmful substances
8
Problems of Kuban enterprises Energetics
The main objects of this industry are Armavir
and Krasnodar TPP, etc. Discharge of waste waters
a power plant in one year is 1300 million m3
Membrane methods
cost of clean water is reduced to 4-6 times
The total economy TPP -150 m3/h deionized
water- from 100 to 200 million rubles/year
savings achieved from the disposal of dirty
drains 1. there is no need to pay fines for
sewage dumping, 2. disappear cost of reagents
for the decontamination of wastewater , 3. costs
for the collectors
9
Problems of Kuban enterprises Energetics
The total emission of hazardous gases in
atmosphere by thermal electric power plants is
about 14.3 thousand tons per year (dates of
federal statistical observation of the electric
power enterprises)
There are oxides of sulfur, nitrogen, carbon and
vanadium oxides. The facts of the presence of
arsenic, mercury, bromine, antimony, fluorine in
the fuel burning emissions were established too.
10
Problems of Kuban enterprises Sawmills, wood and
pulp- and- paper industry
Factories in the cities Krasnodar, Armavir,
Apsheronsk, Sochi, Goryuchy Kluch and etc.
Main pollutants Mostovskoe JSC Ug and JSC
Apsheronsk
They were dropped 1.90 mln.m3 contaminated
wastewater
Formalin-contained wastes of furniture
production. Their accumulated on the territory of
more than 80 000 m3
The application of membrane technologies using
closed technological cycles will reduce the
consumption of fresh water and decrease harmful
impacts on water bodies significantly.
11
Problems of Kuban enterprises Iron and Steel
Works, Machine building
The main environmental pollutants are Iron and
steel works -blast furnace plant, casting, iron
foundry, etching, welding galvanic and metal
works, processing waste, painting, etc.
50 companies
The companies dumped 0.64 million m3 of
industrial wastewater. Plant JSC Krasny
dvigatel, CJSC Molot, vagonoremontny plant,
etc.), do it directly into the sea.
JSC Compressor Plant at Krasnodar dumped
0.144 million m3 of not purified pollutants
into Kuban River through the city downpour sewer
system
Problem build or make reconstruction of
local treatment facilities now. They will allow
to clean industrial wastewater from the salts of
heavy metals
12
Problems of Kuban enterprises Porcelain and
chine manufacture Microbiological industry Fuel
industry
Membrane methods can be used for - recycling
waste water and return clean water to operating
process - recycling of waste water containing
biologically active substances - oil- and gas
production, refineries
13
Proposals for the cooperation
Efficient management of water resources comprises
- the reduction of waste effluents into water
basins, - the improvement of water and waste
water technology.

JSC RMC Yugtehinform can do analysis of present
technological circuit, help to find an optimized
technology which allows minimizing dumps,
recycling water and dissolved substances.

Yugtehinform offers its services as an expert
in the evaluation of various technological
solutions aimed at improving water treatment and
waste management and assuring a high positive
impact on the environment.

Welcome to the cooperation between enterprises,
the scientific community and research
laboratories.