Astro Molding Inc' Sparta, NJ

1
Astro Molding Inc.Sparta, NJ
Click on a slide to continue
2
Astro Molding Mission Statement

• The mission of Astro Molding Inc. is to supply
  products and services that will exceed our
  customers expectations. We are committed to
  continuous improvement of quality, reliability
  and productivity through the utilization of
  leading edge technology and by promoting employee
  dedication to excellence. These beliefs have the
  full support of all levels of management.

3
History

• 1948 John Schon Tool and Machine Co. founded
• 1963 Astro Molding Inc. founded
• 1966 Old Bridge N.J. - New 5,000ft? mfg facility
• 1970 Phase I - 5,000ft? Expansion
• 1975 Screw Ram Injection Molding Introduced
• 1981 RD Facility / Semi-Automatic Operations
• 1984 Phase II - 10,000ft? Expansion
• 1984 IMPPCO Plastic Injection Molding
• 1990 Total Quality Management (TQM) Program
• 1991 Astro Medic - Medical Molding Operation
• 2000 Corporate Restructure
• 2000 ISO9001 / QS9000 Programs started

4
Astro MoldingYear 2000

• New purpose-built state-of-the-art 18,000ft?
  manufacturing facility
• Clean Room Manufacturing
• Fully integrated ERP system

5
New Tooling Facility

• Fadal VMC 40 10,000rpm spindle
• Supermax Vertical CNC Milling
• Hardinge Super Precision NC Turning
• Manual milling, turning and grinding

6
Liquid Injection Molding

• Class 100,000 Clean Room
• 6 - 22 Ton BOY LSR machines
• 1- 50 Ton BOY LSR machine
• 3- Compression presses

7
Organic Injection Molding

• 2- 100T Lewis Vertical Press
• 2- 200T Lewis Vertical Press
• 1- 300T Lewis Vertical Press
• 1- 400T Lewis Vertical Press
• 1- 180T Mapelli Horizontal Press
• Up to 10 lb. shot capacity

8
Quality Control Lab

• Clean, temperature controlled
• Optical gaging
• Central location
• Material Tensile Testing

9
Materials Lab

• Material Properties Testing
• Rheology Testing
• Material Aging Testing

10
Finishing Department

• Cryogenic Deflashing
• Cryogenic Tumbling
• Centrifugal Tumbling
• Aqueous Cleaning
• Thermal Aging

11
Secondary Operations / Finishing Department

• Fully equipped Inspection and Secondary Operation
  Department
• Slitting
• Priming
• Trimming
• Silk Screening
• Special packaging

12
Astro Molding Inc.

• From concept to reality, you can trust your
  project to the experience, dedication and
  commitment of your Astro Molding team.