An Introduction To Tatung Motor Business and Shanghai Plant

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An Introduction To Tatung Motor Business and
Shanghai Plant
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TATUNG Established in
1918
Spirit of Honesty, Integrity,
Industry and Frugality.
? ? ? ?
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TATUNG GROUP ORGANIZATION
Chairman W. S. Lin
President W. S. Lin
E.V.P. W.Y. Lin
VP Robert Shih
Heavy Electric Business Unit Sanhsia Plant Sales
Division of Industrial Equipment Tatung Otis
Elevator Co., Ltd. Tatung SM-Cyclo Co.,
Ltd. Tatung Okuma Co., Ltd. Tatung Die-casting
Co., Ltd. Tatung(Shanghai) Co., Ltd. Tatung
Electric Co., of America,Inc. Tatung Electric
Co., of Singapore, Inc.
Overseas Subsidiaries
Global Computers, Communications and
Consumer Business Group
Domestic Subsidiaries
Visual Display Business Unit
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Sales Contacts
Quality Service Worldwide
TOJ
TEI
TSH
HQ
TAIWAN
TBI
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Product Overview
Computers Communications
Consumers Products
Heavy Electric Products
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Heavy Electric Business Unit
MOTOR OPERATION
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Tatung (Shanghai) Co., Ltd.
Sanshia Plant (Taipei)
Tatung started to build Sanshia Motor Plant in
1972, this motor plant provided both domestic and
overseas customers with high-quality ,
high-performance electric motors. In Taiwan,
Tatung is the first one who won the National QC
Group Award, the certificates of ABS and CR.
Tatung products meet standards of T-Mark, NEMA,
UL, CSA and CE. Tatung (Shanghai) CO., LTD. ,
established in 1998, is a subsidiary of Tatung
Company. It now has 780 employees, includes 16
Taiwanese supervisors and 27 design engineers .
The total land area is 185,000 square meter. The
building area 60,000 m2, includes 50,000 m2
manufacture workshop and 10,000 m2 office
building. Currently Tatung Motors not only supply
excellent products and services in Taiwan and
China market, but also sell to USA, Japan,
Australia, Europe and many other overseas
customers.
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Sanhsia Motor Plant (Taipei) --- Established in
1972 --- 677 Employees --- Sales in 2004 US
108 Millions --- Sales in 2005 US 107
Millions
Tatung Shanghai Plant --- Established in 1998
--- 780 Employees --- Sales in 2004 US 32
Millions --- Sales in 2005 US 45 Millions
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Tatung Shanghai Introduction

• Location Shanghai Songjiang Industrial Zone
  Chedun Sub-Zone
• Chairman Robert C. S. Shih
• President Philip S. L. Chang
• Registered Capital US17 millions
• Total Investment US29.5 millions.

ISO-9001 Qualified
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Kuender Plastic (Wujiang) Turnover USD
6.2M Shan-Chih Chemical (Wujiang) Turnover USD
25M Tatung Home Appliances (Wujiang) Turnover
USD 26M Chunghwa Picture Tubes (Wujiang)
Turnover USD 1,150M
Tatung Subsidiaries in China
Tatung Wire and Cable Technology (Wujiang) New
Shan-Chih Precise Machine (Changzhou) Turnover
USD 3.6M
Tatung Information Technology Jiangsu)-Turnover
USD 550M
Forward Electronics Technology (Suzhou)
Turnover USD 7.6M
Tatung Fine Chemicals (Kunsha) Turnover USD 6.5M
Tatung (Shanghai) Turnover USD 45M
Chi Shang Container Transportation - New
Shan-Chih Precise Machine (Hunan) - New
Taiwan Telecommunication (Fujian) Turnover USD
1.2M
??
Chunhua Picture Tubes Optronics (Fuzhou)
Turnover USD 760M
Tatung Fine Chemicals (Guangzhou) - New
Operating
12 subsidiaries, total turnover USD 2.6B
Tatung Compressor (Zhongshan) New Tatung Home
Appliances (Zhongshan) - New
Forward Electronics Equipment (Dongguan)
Turnover USD 19M
New
More than 5 new subsidiaries
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TATUNG SHANGHAI Registered Operation Scope

• Manufacturing of AC motor, DC motor, Generator,
  Variable speed motor, Inverter, PLC, Wire and
  Cable, Motor control switch, Control Panel and
  their parts, BUS DUCT, parts for Elevator and
  Escalator, Transformer, Air conditioning system
  engineering

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• Total Land 185,000 m2
• Office and Dormitory 9,600 m2
• Manufacturing Plant 50,000 m2

Employee 780 Current Output 45,000
sets / month Target Capacity 100,000 sets /
month
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Tatung (Shanghai) Transformer and Switchgear Plant
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Gate 1
Gate 2
Office
Assembly And Testing
Winding
Machining
Transformer And Switchgear
Dormitory
Generator/ Single Phase Motor
Core
Warehouse
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Transportation

• 32 KM far away from downtown.
• Around by Shanghai-Hangzhou Expressway
• 22kM to Hongqiao Airport
• 50kM to Pu-Dong Airport
• 50kM away from Wusong harbor

Tatung Shanghai
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Developing Properties

• Long Term Commitment to Motors
• Customer Satisfaction Focus
• Combine lower cost labor and advanced
  manufacturing technology
• Serve Customer with punctual delivery,
  competitive price, high quality and prompt
  engineering assistance.
• Serve domestic and international market
  simultaneously.
• Continuous Improvement Processes

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PRODUCT
Extra Max TEFC NEMA Series Motors Meet Epact
Efficiency Frame Size from 143T to 449T
Extra Max ODP NEMA Series Motors Meet Epact
Efficiency Frame Size from 143T to 447T
IEC TEFC Series Motors Designed with JIS, AS or
DIN Standard Frame Size From D63 to D315
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PRODUCT

• Aluminum Frame motor
• Frame Size IEC D63 to D132

• Elevator motor
• Frame Size IEC D112 to D180

• Injection motor
• Frame Size IEC D132 to D250

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PRODUCT

• Brake motor
• From 1HP to 10 HP

• Single Phase motors

• Generator
• Up to 2000 kW

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Motors Product
Cast Iron Frame
Custom / Special
Single Phase
Aluminum Frame
Steel Frame
TEFC
TEFC 1 HP to 15HP
NEMA TEFC/ODP 1HP to 30HP
ODP
56/140T Frame
Elevator Motor Chemical Pump Motor Oil Pump
Motor Injection Motor Textile Motor
IEC D63-D315
NEMA 143T-449T
IEC D90-D315
NEMA 143T-447T
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Management Key Point
ISO-9001 Quality System

• Computerized Office
• Strong Design Team (27 engineers in Shanghai and
  80 in Taiwan)
• Lean Manufacturing System

• W.S.S. Operating System of Manufacturing Dept.
• TPM Management and Visible Management
• 6 SIGMA Management

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Milestone
May,1998 Establish Tatung Shanghai.
Oct,1998 Start plant construction
Oct,1999 Finished workshop and office building
Nov,1999 Install equipment and test-run
Apr,2000 Begin production formally
June,2001 Motors Monthly Output 13,000 sets
June,2006 Motors Monthly Output 45,000 sets
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Sales
kUSD
40
39
41
54
21
80
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Company Scenes
Office Building
Dormitory
Manufacture Workshop
Fountain and Green Land
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Equipment
AIDA 300 Tons Press
IND 200 Tons Press
Tandem Press ( 200 and 300 Tons )
125 Tons press
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Equipment
Rotation-Casting Machine for Large Motor
300 Tons Die-Casting machine
150 Tons Die-Casting Machine
250 Tons Die-Casting machine
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Equipment
Notching Press
Punching Dies
Quality Control and Inspection Station of Core
Auto-Welding Machine
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Equipment
Notching Press Area
Die-Casting Area
Core- Broaching Machine
Induction-Heating Furnace
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Equipment
Rotor Production Line
Rotor Production Line
Semi-Automatic Winding Machine
Rotor Production Line
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Equipment
63-80 Machine Winding Line
160-180 Machine Winding Line
Single Phase Motors Machine Winding Line
Aluminum Frame Motors Machine Winding Line
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Equipment
63-112 Hand Winding Line
132-280 Hand Winding Line
Varnish Treatment Equipment
Varnish Treatment Equipment
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Equipment
Stator Inspection Station
CIV Test
Stator Storage
On Line Test Station
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Equipment
Assembly Line A
Assembly Line B
Aluminum Frame Assembly Line
Assembly Line C
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Equipment
Dyno Test Area
Dyno Test Equipment
Motors Packing
Dyno Test Room