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FRTOL Automotive Component Paint Technology

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FRTOL. Automotive Component Paint Technology. Markets Served. Aerospace. Automotive Component ... Dedicated To Automotive & General Industrial Applications ... – PowerPoint PPT presentation

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Title: FRTOL Automotive Component Paint Technology


1
FRTOL Automotive Component Paint Technology
2
Markets Served
  • Aerospace
  • Automotive Component
  • Composites
  • Electronics
  • Leisure
  • Recreational
  • Farm Equipment
  • Heavy Truck

3
FANUC Robotics ToledoCore Competencies
  • Liquid paints
  • 2k paints
  • Gel coat / chop
  • Powder coating
  • Porcelain glaze
  • EMI/RFI shielding
  • Adhesive application
  • Hard coat

4
FANUC Robotics Application Knowledge
  • FANUC Robotics 20 Years in Robotic Painting
  • Paint Products Designed, Manufactured,
    Integrated, and Serviced in North America
  • 225 Employees Dedicated to Paint
  • Over 2000 Paint Robots in Industrial Applications
    and Over 6000 Paint Robots Market Wide Since 1982
  • Complete Support Network
  • Dedicated 6000 Ft2 Paint Lab for Industrial
    Applications

5
Industry Specific Paint LabDedicated To
Automotive General Industrial Applications
  • Four Booths
  • 12, 16, 20 and 30 Side Draft
  • Single Component, 2K, FRP, Glaze, Adhesive,
    and Powder Capabilities
  • Ovens
  • Large (9x8x10) Gas Fired Process Oven
  • Small (16x18x12) Electric Process Oven
  • Training Facility
  • Full System Operations Training
  • Product Operations Programming Training

6
Robotic Painting Justification
  • Quality
  • Material Cost
  • Warranty cost
  • Labor Cost
  • Compliance

7
Quality
Automated robotic application of material brings
consistency to the spray out process.
  • Improve appearance consistency
  • Improve product film build consistency
  • Provide consistent gun target distance
  • Reduce part defects

8
Material Savings
Repeatable robot paths and gun triggering means
the material application will save material.
9
Warranty
  • Proper application per the specification
  • Eliminates product defects caused by build
    variation
  • Reduction of application related variables
  • Reduced part rework
  • Reduced scrap rate

10
Labor
  • Reduce repetitive motion injuries
  • Reduced workers compensation claims
  • Reduce turnover of skilled operators
  • Increased throughput potential
  • Productivity increase
  • Multi shift operation savings
  • Larger reach capability
  • Greater painting speed endurance

11
Compliance
  • Removes employee from a hazardous environment
  • Eliminate cost of operator protective gear
  • Booth air can be recirculated
  • Lower booth air velocity
  • Lower VOC emissions in the air
  • Reduce abatement requirements

12
FANUC Robotics Product Line
13
P-50i Paint Robot
14
Process Advantages
  • Narrow forearm
  • Allows for easy manipulation around parts
  • Multiple turn wrist provides provides for smooth
    playback
  • Fast axis speed and acceleration
  • Required for small parts painting
  • Meet demanding cycle times
  • Cast Aluminum Arm
  • Lightweight Arm (254 kg)
  • Requires Low Power Consumption (typical 2.5kv to
    3.5 kv at 30 amps)

15
Process Advantages
  • Sealed hollow wrist
  • Contain paint hoses.
  • Allows for tight maneuvering without worry of
    hoses
  • Designed for the environment
  • Production Proven Same as P-155 / P-145
  • 5 kg / 7.5 kg Payload capable of variety of
    applicators
  • Conventional, electrostatic, airless, powder,
    rotary atomizers
  • Quick connect applicators

16
P-250iA/15
17
P-250iA/15 Key Features and Benefits
  • Application Flexibility Through High Performance
  • Large Reach - 1400/1400 arms
  • Painting Speed - 1500 mm/s
  • Payload - 15Kg Applicator 15Kg on Arm
  • Sealed Hollow Wrist - 140deg bend
  • Industrys Largest Work Envelope
  • Industrys Fastest Joint Speeds

18
Application Flexibility
Work Envelope Dimensions
P-250iA has the largest envelope and full axis
motion range
  • Features
  • Offset arm improves near reach and extended arm
    improves far reach
  • Can paint across entire vehicle from one side
  • Excellent reach allows for painting near the
    robot and reduced rail travel
  • Can paint full fascia/bumper from ear to ear
  • Flip-over option allows for single robot reach
    both sides
  • Benefit
  • Reduces the size of spray booths
  • paint shop construction savings
  • energy savings
  • Reduces number of robots
  • Simplified paint path
  • reduced cycle time and teach time

19
Application Flexibility
Work Envelope Comparisons
Large Envelope Small Footprint
70 larger work envelope
Robots lined up at floor and center of axis 1
Robots lined up at world frame origin
Improved near reach
P-250iA/15 vs P-145
20
Application Flexibility
  • Floor and invert mount
  • Robot can be mounted over the work area reducing
    the number of robots and floor space requirements
  • Industries largest inverted working envelope
  • Complete range of motion

Example Can Replace Two Robots with One
21
Flexible Process Equipment Integration
Example Arm Mounted Closed-Loop Paint Hardware
Recirculating paint supply lines (24 colors)
22
Example Arm Configured with 2K Gear Pump Fluid
Delivery
Flexible Process Equipment Integration
Pump Motors in Elbow Casting
  • FRA Integral Pump Control (IPC) Solution
  • Both Resin and Catalyst Motors in Elbow Drive
    Casting
  • Ability for Fast Color and Catalyst Changes
  • Easy Access to Fluid Delivery Equipment

23
Flexible Process Equipment Integration
Examples of Paint Hose Routing Options
On arm style for large hose bundles
Festoon style for small hose bundles
24
Fanuc Robotics Two Component IPC Gear Pump
Control Simple Schematic
Solvent Valve
Fluid Regulator
FANUC Motor
Pump
Transducer Block
Hardener Valves
Hardener
Mix Tube
Check Valves
To Applicator
Solvent
Solvent
Air
Resin Supply
25
Fanuc Robotics Off Line Programming Software
Paint Pro
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