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Southern Research and Siemens Business Opportunities

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Multiple Layer Inspection. Radiography (X-ray) including CT, Scanning of Large Parts. Ultrasonic Inspection and Testing. Electrical Properties Evaluation. Optical ... – PowerPoint PPT presentation

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Title: Southern Research and Siemens Business Opportunities


1
Southern Research and Siemens Business
Opportunities
  • January 2004

2
Southern Research Institute
  • Not-for-profit business founded in 1941 by
    Industry to help Industry
  • About 600 employees
  • Business Areas
  • - Transportation/Automotive research
  • - Drug development and discovery
  • - Materials research and applications
  • - Electromechanical systems
  • - Image analysis research and applications
  • - Environmental and energy
  • - Chemical and biological defense
  • - Homeland Defense
  • Locations
  • Birmingham, Wilsonville and Fort McClellan, AL
  • Frederick, MD Research Triangle Park, NC
  • Annandale, VA and Fort Leonard Wood, MO

3
Southern Research Automotive Division
  • Born from initial work with Mercedes-Benz US
    International in 1998
  • Located at the Engineering Research Center in
    Birmingham, AL
  • 85,000 ft2
  • A comprehensive RD and testing facilities
    servicing Automotive clients nationwide.
  • ISO 9001 and ISO 17025 Company

4
Materials Testing for Automotive Structures and
Systems
  • Strength Verification and Testing
  • Thermal Property Analysis
  • Failure Analysis of Components
  • Weld/Bond Testing and Analysis
  • Mechanical Testing of Parts and Systems
  • Systems and Failure Analysis of
  • Electrical Systems and Components
  • Brake Systems and Components
  • Powertrain
  • Connection Systems (tubes, belts, etc.)
  • Others
  • Hardness Verification and Testing

5
Environmental Testing and Simulation
  • Long-term Aging Studies
  • Environmental Simulation
  • -460 to 5000F capabilities
  • Thermal Cycling of Parts and Systems
  • Saltwater Corrosion Testing
  • Saltwater Fog Testing
  • Vibration Simulation
  • Full Vehicle Chamber to be installed 1st Qtr 2004

6
Noise Vibration Harshness, Squeak and
RattleSpectrum Technologies Partnership
  • NVH
  • Squeal and Rattle Development
  • Root Cause Analysis
  • Warranty Reduction
  • Stress Analysis
  • 18 years experience
  • Automotive lighting expertise
  • Component to full vehicle testing
  • Environmental capabilities
  • Full NVH program management and Design
  • Sound Enclosures

7
SEM/Failure Analysis Laboratory
  • EDS Capabilities
  • 11-30,000x resolution
  • Failure analysis
  • Material Analysis
  • Characterization of fracture surfaces
  • Identification of inclusions using SEM/EDS
  • Measurement of pearlite spacing
  • Microstructural characterization
  • Compositional analysis
  • High-Resolution Imaging

8
Non-Destructive Evaluation
  • Microscopy verification and Analysis
  • Surface and Contour Profiling
  • Bonding Inspection and Analysis
  • Corrosion Inspection
  • Porosity Detection and Sizing
  • Precision Thickness Gauging of Complex Parts
  • Multiple Layer Inspection
  • Radiography (X-ray) including CT, Scanning of
    Large Parts
  • Ultrasonic Inspection and Testing
  • Electrical Properties Evaluation
  • Optical Metrology
  • Conventional Metrology

9
High-Performance Computing
  • Numerical geometry modeling
  • Numerical mesh generation
  • Scientific visualization and virtual environment
    technology
  • High performance parallel computation
  • Facility
  • The Intel processor-based IBM x335 Series Linux
    clusters with a total of 128-processors
  • 1 Terabyte storage unit
  • One-wall stereoscopic display system
  • Fully integrated, projection-based VR system with
    head-tracking and stereo display which is 10 feet
    diagonal
  • High resolution 8ftx8ft display wall with a 3x3
    configuration that is capable of a combined
    screen resolution of 3000x2300 pixels
  • 20-processor LINUX cluster using SuperMicro
    Server that is used to drive the projector array
    of the VisWall.

10
Processing and Process Verification
  • Thermogravimetric Analysis (TGA)
  • Differential Scanning Calorimetry (DSC)
  • Dynamic Mechanical Analysis (DMA)
  • Constituent Mass and Volume Fractions in Cured
    Polymer Based Composites
  • Total and Apparent Porosity
  • Pore Size Distribution
  • Effective Porosity
  • Permeability

11
Specialty Machining
  • High-Speed CNC 3 Axis Vertical Machining Center
  • X,Y,Z travel 60,29,26 inches
  • 20 tool magazine capacity
  • High-precision lathes (10-21 swing)
  • Bridgeport milling machines
  • Surface grinders
  • OD grinders
  • Full sawing and grinding capabilities
  • High-speed steel to Diamond tooling
  • Full Welding Capabilities
  • Metal fabrication shop

12
Current Capabilities - Summary
  • Product RD
  • Materials RD
  • Failure analysis
  • Material analysis
  • Component testing
  • Environmental simulation and conditioning
  • Quality assurance
  • System analysis and modeling
  • Specialized machining
  • Materials testing for automotive structures and
    systems
  • Non-destructive evaluation of materials
  • Processing and process verification
  • SEM Laboratory
  • Analytical Chemistry
  • Catalyst Research
  • Full program management
  • NVH (Noise Vibration and Harshness)

13
Our Strategic Partners
  • Spectrum Technologies
  • Full NVH laboratory
  • Light duty chassis dyno facility
  • Acquisition in progress
  • University of Alabama at Birmingham
  • High-performance computing, enabling technologies
  • Materials science
  • University of Alabama-Tuscaloosa
  • Engine dyno facilities
  • Noise and Vibration

14
Some of Our Current Customers
  • OEMs
  • Mercedes-Benz US International, Honda, AM General
  • Suppliers
  • ZF Industries, Dana Corp., AP Technoglass, CRH
    North America, Delphi, Continental Teves,
  • Heavy Truck
  • Webb Wheel

15
Our Broader Market
SRI/SRA
Navistar
Toyota
16
SRI/Siemens Growth Opportunities
  • Fuels, Lubricants, Emissions
  • Strategic hire to drive technology growth
  • 1st Qtr 2004
  • Joint hire with University of Alabama
  • Develop emissions business based on established
    models
  • Consortium based participation
  • Develop state-of-the-art facilities in
    conjunction with UA, Barber Motor Sports Park,
    and others
  • Showcase for latest Siemens engine and chassis
    dynamometer facilities
  • EPA compliant engine and chassis dyno facilities
  • Emissions research
  • Fuels and lubricants development
  • Test bed for our Green House Gas Technology
    Center

17
SRI/Siemens Growth Opportunities
  • Noise, Vibration, and Harshness
  • SRI is acquiring Spectrum Technologies
  • 6000 ft² of NVH equipment
  • 18 years of expertise
  • 2nd 3rd qtr 2004
  • Equipment partnerships
  • 4wd chassis facilities coupled with a
    hemi-anechoic chamber
  • Mileage accumulation dynos
  • Onboard diagnostics
  • Durability assessment
  • Fleet testing
  • EPA drive cycles

18
SRI/Siemens Phase I
  • Emissions and NVH Related Equipment
  • Located at the Alabama Institute for
    Manufacturing Excellence (AIME) center at The
    University of Alabama.
  • This would be a public/private partnership
    between Southern Research and UA to develop
    state-of-the-art research laboratories for
    automotive clients that facilitates commercial
    testing and fundamental research opportunities.
  • World-wide exposure to our facilities and Siemens
    equipment

19
SRI/Siemens Phase I - Equipment
  • 4wd Chassis Dyno
  • Suitable for NVH applications
  • To be coupled with an Anechoic Chamber
  • Medium Duty Engine Dyno Facility
  • lt450HP
  • Certifiable by the EPA
  • Fuels, lubricants, and emissions research and
    testing
  • Heavy Duty Diesel Dyno
  • Certifiable by the EPA
  • Fuels, lubricants, and emissions research and
    testing

20
SRI/Siemens Phase I Financial Options
  • Existing space will be modified or new
    construction will be built to house the equipment
  • Combination of UA, SRI, State and Federal funds.
  • Space is already available for the chassis dyno
    facility
  • Option 1 is to setup a very attractive lease
    arrangement where SRI would pick up the lease and
    operate the facilities.
  • Possible profit share arrangement for revenue
    generated on the equipment
  • Option 2 is to purchase the equipment outright at
    a discounted price
  • This is less attractive to us since our capital
    resources are limited and would have to phase in
    the Phase I outline.

21
SRI/Siemens Phase I Benefits
  • State of the art, world-class research facilities
    for Southern Research and the University of
    Alabama
  • Facilitates new and ongoing research efforts
  • Helps our local manufacturing base
  • Additional infrastructure to attract engineering
    and RD companies to the area.
  • Greater exposure of us to Siemens's potential
    customers for the other services that we provide
  • Provides a showcase of Siemens equipment to
    potential Siemens customers
  • Allows the engineering and sales team access to
    the equipment to demonstrate the capabilities to
    their clients making their sales job easier.
  • Exposes Siemens to all of our customers and
    associates the brand with research quality
  • Potential tax advantages by providing equipment
    to not-forprofit entities.

22
SRI/Siemens - Beyond Phase I
  • Southern Research Institute, The University of
    Alabama, and our other partners are committed to
    developing comprehensive automotive RD
    facilities in the South to attract the customers,
    people, businesses, and talent that is necessary
    to expand our successes in this industry.
  • Our association with Siemens at this stage can
    lead us and Siemens to a path of success as we
    both expand our North American presence.
  • The short-term need for Phase I equipment will
    quickly turn into a much larger need for
    additional equipment as our businesses grow in
    these areas. By being a partner in our business
    growth early on, our relationship will grow with
    expanded facilities and equipment purchases.
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