Welcome to Hydraulico creating growth through knowledge

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Welcome to Hydraulicocreating growth through
knowledge
Company Presentation

• www.hydraulico.com

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A small company, with a global market
The World
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Shaping the future of draw technology

• International in scope
• Innovative, state-of-the-art technologies
• Continuous development of products, know-how, and
  technology
• Competences
• Design
• Service
• Product development
• Manufacturing
• Project management
• Electronics, mechanics, hydraulics
• Top qualified staff, credible, persistent
• We care!

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Technology Milestones

• 1946 Hydraulico was founded
• 1955 Design of a special press for sink
• 1956 Export to USA
• 1972 Specially designed press for bathtubs
• 1974 Introduction of front back plate frame
  structure with 90 degree guide system
• 1979 Hydraulic Power Block System
• 1981 PLC Press Control, free programmable
• 1984 5000 ton press (weight 280 tons)
• 1986 Free programmable PC press control
• 1987 Specially designed large bed press frame
  for severe off center load - Side to side -
  Side to side front to back
• 1991 Finite Element Analysis for optimizing of
  frame, cylinders etc.

• 1995 Basic Electronic Shimming dynamic
  blankholder control
• 1996 3 weeks miracle onsite upgrade
• 1997 3-axis Hydraulico linear robot
• 1998 60 of new Hydraulico presses are with
  Basic Electronic Shimming
• 1999 Electronic Shimming Plate System for dies
• 2001 HPC 2000 press control with data
  management
• 2003 80 of Hydraulico press sales are
  production lines
• 2004 Automated double bowl sink line
• 2006 Forging of train rails
• 2007 Automated production line for rail forging
  delivered in China
• 2008 Automated production line for rail forging
  delivered in India

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Hydraulico Products Servicescreating growth
through knowledge
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Our Products

• Hydraulic Presses, 100-5000 tons
• Production Lines, automated with robots and dies
• Upgrades of presses on-site, within 3 weeks
• Electronic Shimming computerized control
• of draw operation
• Power bolster
• Cylinder repair or cylinder replacements one
  week
• Service and spare parts
• Consulting and simulation of Deep Draw Technology
• Knowledge bank
• Test center
• Training center
• Products

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Hydraulic Presses, 100-5000 tons
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Production Lines, automated with robots and dies
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Press Upgrade on-site, within 3 weeks

• Productivity increase 50-100
• Uptime up to 98
• All safety demands fulfilled
• Large savings reducing stock
• of spare parts
• Only 3 weeks production stop

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Electronic Shimming computerized control of
draw operation
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Cylinder Repair and Cylinder Replacement

• Custom-made cylinder
• housing within 1 week
• 20 cylinder replacements
• within one year

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Service and Spare Parts

• 3-fold qualified technicians
• Spare parts have first priority in production
• Extremely short lead times
• Certified training of operating and maintenance
  crews
• On-line service
• We want happy customers only!

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Consulting Simulation of Deep Draw Technology
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Test Center
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Hydraulico Solutionscreating growth through
knowledge
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One Good Question

• Question
• Why is automation technology used so sparsely in
  asymmetric deep drawing?
• Answer
• The deep drawing process tends to be unstable,
  causing quality problems and stops to adjust
  parameters leading to die cleaning,
  re-lubrication, re-starts, and high scrap rates.
• One good question

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Another Good Question

• Question
• What has Hydraulico done to reduce these
  problems?
• Answer
• We have focused intensely on parameters which
  influence most on the deep drawing conditions
  especially blank holding.
• Solutions
• Control and outbalance the deflection of press
  bolster with ram through mechanical press
  design/FEA
• Use active punch avoid passive cushions with
  pins
• Use CNC-controlled dynamic and intelligent
  blankholder control e.g. Electronic Shimming
• Another good question

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Electronic Shimming

• The Electronic Shimming Plate

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BENEFITS Electronic Shimming

• Extreme control of blank hold in the drawing
  process
• Reduced pressure, saving dies and blank surface
• Significantly reduced start-up time after die
  changes
• Scrap reduction (typically 50)
• No productions stops shimming adjustable
  on-the-fly
• Allows deeper draws without annealing
• Increased production
• Adapts to existing tools and presses
• Pay-back time 3-6 months

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Hydraulico Achievementscreating growth through
knowledge
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Achievements Draw speeds/output

• Bath Tub 350mm/13,8 deep
• Forming speed 144 mm/s 340 IPM
• Pressing cycle 7,1 sec (8,5 SPM)
• Part to part 15 sec 4 PPM manual unloading
• 100 speed increase
• WORLD RECORD
• Double bowl sinks 145 mm deep
• Forming speed 60 mm/s 140 IPM
• Pressing cycle 12 sec (5 SPM)
• Part to part 20 sec 3 PPM
• Robot loading and unloading
• 230 speed increase
• WORLD RECORD

Food containers (130 mm/5) Pressing cycle 4
sec 15 SPM Part to part 11 sec/5,5 PPM Robot
loading and unloading Body parts G1 Pressing
cycle 4,6 sec 13 SPM Part to part 9 sec/6,7
PPM Body parts G2 Pressing cycle 3,6 sec 16
SPM Part to part 8 sec/7,5 PPM
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Achievements Draw depth

• Commercial bowl increased by 23
• 11 to 13,5
• 280 mm to 343 mm
• WORLD RECORD
• Bar sink increased by 21
• 8,3 to 10
• 212 mm to 254 mm
• WORLD RECORD
• Concrete mixer top
• Eliminating 1 draw
• NEW DRAW TECHNOLOGY

Reduced cost 3EURO per part Eliminating 1 draw 1
de-greasing and drying operation 1 annealing
operation 1 lubrication 1 pressing operation 4
handlings
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Achievements Scrap reduction

• Double bowls
• Best result From 8 to 25
• Typical from 3 to lt 1
• Lowest scrap rate 0,3

Quick Delivery One week on custom parts Cylinder
housings 5-8 days Hydraulic manifold 5
days Packing 1-2 days Presses 3-6 months Press
lines 6-8 months Upgrades 2½ months 3 weeks
onsite
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Presses for Car Parts

• Sports Car in One Draw

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Presses for Car Parts

• Volvo bumper made on a 200 ton press at Raufoss,
  Norway

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Presses for Motorcycle Parts

• 200 ton press for Harley Davidson - manufacturing
  of gas tank, fenders and oil pans

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Presses for Car Parts

• One of 5 presses riveting, bending and stamping
  in up to 12 mm steel

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Presses for Car Parts

• One of 7 presses at Ravendo, the largest
  manufacturer in North-Europe for the after-sales
  market in automotive parts

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Thank you for watching this presentation

• Hydraulico as
• Raadhusgade 87 8300 Odder Denmark
• Tel. [phone] Fax [phone]
• E-mail info_at_hydraulico.com
• www.hydraulico.com