American Recovery and Reinvestment Act Projects for Bechtel Jacobs Company LLC

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American Recovery and Reinvestment Act Projects
for Bechtel Jacobs Company LLC

• June 25, 2009 Roane County Alliance

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East Tennessee Technology Park Remediation

• Deactivated 295 facilities
• Characterized 277 facilities

• Demolished 220 facilities
• Reduced footprint by about 1.2 million ft2

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ARRA Bechtel Jacobs Company LLC

• Five Projects approved for American Recovery and
  Reinvestment Act (ARRA) funds
• ARRA projects must be completed by September 30,
  2011
• Work performed by BJC and subcontractors

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(No Transcript)
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ARRA Staffing

• Total
  Staffed Open
• Salaried 89 (9/30/09) 46
  43
  
• Craft Labor 130 (9/30/09) 23
  107

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Project Overview
K-27 Pre-Demolition
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K-27 Building
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K-27 Pre-Demolition
Overview

• K-27 Building is one of the early gaseous
  diffusion facilities at ETTP
• Has been shut down since 1964
• Covers 383,000 ft2
• Contains 540 stages of gaseous diffusion
  equipment

• Similar in construction to the K-25 Building with
  structural challenges

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K-27 Pre-Demolition Scope of Work

• Prepare the K-27 Building for demolition and
  disposition of all waste generated. The K-27
  Building consists of nine building units
  occupying a 383,000 ft2 "footprint" with over 1.1
  million ft2 of total floor area.
• Deactivation of utilities
• Asbestos abatement, hazardous material abatement,
  and universal waste removal
• Vent, purge, drain, and foam operations
• Characterization of system and building structure
• High risk equipment (HRE) removal, HRE
  segmentation, and mining
• Criticality incredible determination

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K-27 Pre-Demolition Execution/Technical Approach

• Majority work to be self performed
• Asbestos abatement to be subcontracted
• Support subcontractors include Radcon/IH,
  electrical, nuclear safety, training,
  administrative, engineering, characterization,
  and NDA
• Packaging and transport for disposal of Tc-99
  cylinders to be subcontracted

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K-27 Pre-Demolition Staffing

• 72 non-manual (130 manual) Total Positions
• 39 (42) Filled Positions
• 33 (88) Open
• Craft 88
• Eng 5
• Operations 6
• Performance/ Quality 2
• Field Services 11
• Waste Generator - 4
• Administrative Services 1
• ESH 3
• Human Resources (Training) - 1

• Staffing for the first 120 days will be adjusted
  after detailed estimates
• are completed and a baseline schedule is
  established.

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K-27 Pre-Demolition
Schedule

• Complete planning and preparation activities
• Duration of field work
• Project Completion

4 months from funding release 27 months from
start of field work September 2011
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Project Overview
Environmental Management Waste Management
Facility (EMWMF) Expansion
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EMWMF Expansion
Overview

• EMWMF was constructed as a repository for waste
  generated as part of BJC's cleanup work
• Currently accepting waste from K-25 Demolition
  project, K-1070 Burial Ground, and other ETTP DD
  Projects

• Current capacity is 1.2 million yd3 (Cells 1-4)
  Cell 5 expansion will increase capacity to 1.65
  million yd3

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EMWMF Expansion (contd.)
Scope of Work

• Construction
• Site preparation on-siteborrow area
  development
• Geologic buffer
• Structural fill
• Low perm clay liner
• Geomembrane geosynthetics
• Leachate system including 6th leachate tank
• Security fence lights
• Instrumentation controls, and support
  facilities
• Construction quality assurance
• Construction quality control

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EMWMF Expansion (contd.)

• Staffing - peak man/non-man
• FY2009 55/20
• FY2010 50/20

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EMWMF Expansion (contd.)
Schedule Milestones

• Start of field work (parallel with design)
• Low perm clay geomembrane complete
• Construction complete
• Cell 5 availability

28 May 2009 (A) 24 November 2009 18 June
2010 31 August 2010
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Project Overview
ORR Landfill Expansion
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ORR Landfill Expansion
Overview

• Landfill V is located near Y-12
• Disposal of sanitary, industrial, construction,
  and demolition waste
• Expansion and upgrades needed for increased
  disposal rates from ARRA work

Expansion Area

• Expansion will increase capacity by 385,000 yd3

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ORR Landfill Expansion (contd.)
Scope of Work

• Design and construct Landfill V, Area IV
• Construction Quality Assurance
• Upgrade refurbish support facilities and
  equipment
• New truck inspection station
• Leachate header from ILF-IV to Y-12 sewer
• New leachate pumps for ILF-V

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ORR Landfill Expansion (contd.)

• Staffing peak man/non-man
• FY2009 0/6
• FY2010 30/6
• FY2011 30/6

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ORR Landfill Expansion (contd.)
Schedule Milestones

• Complete Design
• Start Construction of Landfill V, Area IV
• Finish Construction of Landfill V, Area IV
  Support Facilities

05 February 2010 08 April 2010 11 January 2011
Challenge

• Interface of the expansion activities with
  operational activities of the landfill and other
  nearby facilities

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Project Overview
Tank W-1A
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Tank W-1A Removal Action
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Graphite Reactor (3001)
Bethel Valley Road
Central Ave
First Street
Tank W-1A
Tank W-1A
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Tank W-1A Removal Action (contd.)

• Scope of Work
• Excavate, package, and transport 250 cy of LLW
  soil to NTS for disposal
• Excavate, package, and transfer 110 cy of RH-TRU
  soil to temporary storage
• Load TRU soil drums into RH canisters and load
  canisters into 72-B shipping casks for shipment
  to Waste Isolation Pilot Plant (WIPP) in New
  Mexico
• Concrete pad, tank
• shell, and tank support
• to NTS

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Tank W-1A Removal Action (contd.)

• Staffing peak man/nm
• FY2009 10/13
• FY2010 10/14
• FY2011 7/14

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Tank W-1A Removal Action (contd.)
Schedule

• Build weather
• enclosure
• Complete Operational Readiness Review
• Complete TRU Waste Removal and Packaging
• Waste Transfer to WIPP

3Q FY10 4Q FY10 1Q FY11 4Q FY11
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Project Overview
Melton ValleyMonitoring Wells
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Melton Valley Offsite Monitoring Wells

• Overview
• Routine monitoring detected constituents of
  concern in Picket Wells (Sentinel Wells)
• Regulatory decision to modify the monitoring plan
  and install 16 offsite monitoring wells to expand
  monitoring beyond Clinch River

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Melton Valley Offsite Monitoring Wells (contd.)

• Scope of Work
• Develop new drilling subcontract (small business)
• Develop monitoring plan for regulator approval
• Develop project planning documents
• Survey properties and layout wells
• Construct access roads with BJC resources
• Drill and install 16 wells
• Perform borehole tests
• Collect groundwater samples for 4 quarters
• Develop completion letter to regulators

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Melton Valley Offsite Monitoring Wells (contd.)

• Staffing average BJC/SC
• FY2009 5/1
• FY2010 4/4
• FY2011 .5/.7

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Melton Valley Offsite Monitoring Wells (contd.)
Schedule

• Pre-field planning and documentation
• DOE obtain access rights
• Install monitoring wells
• Post-construction monitoring starts
• Project completion

4Q FY09 4Q FY09 2Q FY10 2Q FY10 3Q FY11
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Required Skills for ARRA Funded Projects
Manual

• Building Trades Craft
• Laborers
• Iron workers
• Carpenters
• Electricians
• Pipe fitters
• Teamsters
• Operating Engineers

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Required Skills (contd.)
Non-Manual

• Engineers (mechanical, electrical, structural,
  project, construction, civil)
• Superintendents
• Nuclear safety/criticality safety engineers
• ESH
• IT
• Project controls (estimators, schedulers)

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Job Postings

• Bechteljacobs.org
• Salaried only
• Check dailypostings change
• Must post for specific job
• BJC does not maintain resumes
• Subcontractors
• Majority of work performed by subcontractors
• List of BJC Subcontractors posted on the BJC
  external website

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www.bechteljacobs.com
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Q A

• The following slides are for reference during the
  QA

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Subcontractor Support

• K-27 Characterization Pre-Demolition
• Asbestos Abatement
• SB Set-Aside Issue RFP Est. 8/6/09
• Tc-99 Cylinders 2nd Qtr FY11
• MV Monitoring Well Scope
• Install four GW well clusters (16 wells total)
  offsite to monitor for contamination.
• SB Set-Aside RFP Issued 6/19/09
• Tank W-1A Removal Action
• Open Competition RFP Issued 6/23/09

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Subcontractor Support (cont'd.)

• EMWMF Cell 5 Expansion
• Construction Awarded 4/22/09 Avisco, Inc.
• Quality Assurance Awarded 5/18/09 Aquaterra
• Geocomposite Liner Supply and Install Award
  Pending
• Quality Control Existing Blanket w/
  Professional Engineers
• Security Fencing / Lighting
• SDB Set-Aside - RFP 1st Qtr FY10
• ORR Sanitary Landfill Expansion
• Construction Services
• SB Set-Aside Est. RFP 1st Qtr FY10
• Construction Quality Assurance
• SB Set-Aside Est. RFP 1st Qtr FY10
• Construction Quality Control
• Existing Blanket w/ Professional Engineers

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Subcontractor Support (cont'd.)

• Utilization of existing Subcontract Blanket
  Agreements wherever possible to support ARRA
  funded work
• Utilization of existing Blanket Purchase Orders
  wherever possible to fulfill material and
  equipment requirements for ARRA funded work