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Title:

Heavy Engineering

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Tower Crane Welded to AWS. Heavy Duty Rope Drums. Sub arc welding. Steel Coil Accumulator ... Crane Overhaul. Adjustable Conveyor. Conveyor Drives. Gearbox ... – PowerPoint PPT presentation

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Title: Heavy Engineering


1
  • Heavy Engineering Reclamation Specialists

2
Baker Provan Capability
  • Heavy Engineering
  • Reclamation Specialists
  • Machining,
  • Fabrication,
  • Assembly / test

3
Reclamation Examples
  • Examples of jobs that are considered
    unrepairable or difficult to repair, such as cast
    iron castings or damaged gears
  • jobs include cast iron repair utilising various
    cold repair techniques
  • Cold repair techniques eliminate distortion to
    castings and gears

4
Rail Car Diesel engine cast iron risers
frequently crack repaired
5
Gear wheel with extensive damage repaired
6
Aluminium casting modification
7
Damaged Replicated to spec and much stronger
component
8
Rail brake cylinders bore repaired with metal
spray. Broken feet/mounting holes repair without
welding
9
Build Up machine
10
Impeller repair bore had picked up on shaft
11
High temperature valves weld and machining
repair of valves, paddles tubes
12
Cast Iron bore Repair - low temp welding
13
Gear Segment low temp repair
14
  • Cold Repair Technique
  • No Welding

15
Leakage between stages build up and machine
16
Bogie repair cast iron casting where centre
ring undersize successfully repaired, no welding
17
8m Cast Iron Casting cold repaired
18
Stainless steel thread stripped repaired
without welding
19
Bearing and bore metal spray failure repaired
without metal spray and without welding
20
Loco diesel engine heads typical cracks that
are repaired using procedures to Lloyds
specifications
21
Cast Iron Housing cold repair process
22
Cracked Casting cold repair, no welding
23
SS Casting repaired without welding
24
Broken feet / mounting positions can be repaired
25
diesel engine heads typical cracks that are
repaired using procedures to Lloyds specifications
26
Cast iron engine head crack repaired
27
Identified mode of failure, developed repair
solution
28
Loco diesel engine oil pump housing bores
oversize repaired without welding, significant
saving
29
  • Machining
  • Small and Heavy
  • Precision
  • CNC

30
CNC Lathe - Manufacture of Rolls
31

Large Screw Assembly
32

Power Turbine Shaft
33

Complex Machining
34
Small CNC Borer Horizontal
35
Medium CNC Borer Horizontal 1
36
Medium CNC Borer Horizontal 2
37
CNC Floor Borer 12m Modern Machine
38
Intricate machining of large, high value equipment
39
Complex Machining
40

Dummy Bar Chain Machined Assembled
41
Precision Machining Line Boring Across 3m
42
  • Fabrication
  • Small and Heavy

43
SS TIG Welding
44
Drive Housings - Machining Tolerance 44 micron
45
Lift Arm
46
High Temperature Valve Body Repair
47
Complex Profile Fan Blades
48
Ventilation Fan
49
Heavy Fabrication
50
Multiple Pass Fillet Weld
51
Tower Crane Welded to AWS
52
Heavy Duty Rope Drums
53
Sub arc welding
54

Steel Coil Accumulator
55

Full Penetration Welding 150mm thick plate
56
  • Assembly Service
  • Work

57
Crane Overhaul
58
Adjustable Conveyor
59
Conveyor Drives
60
Gearbox Service Work
61
Interference Fit Assemblies
62
Shrink Fitted Shafts
63
  • Nuclear Jobs

64
Nuclear room door
65
100 xray SS
66
Nuclear chamber plugs
67
  • Deep Hole Drilling

68
Deep hole drilling from 4mm dia. holes
69
Deep hole drilling upto 160mm dia. holes
70
Workshop Resources Include
  • 8 overhead cranes
  • Largest crane SWL 32 tonnes with 10m under hook
  • 4,800m2 of workshop floor, situated on 10,000m2
    of land
  • 60 personnel operating 6 days/week, 2 shifts

71
  • Workshop Bays

72
Bay 4
73
Bay 5
74
Baker Provan
  • Experienced manufacturer of mechanical equipment
    and/or components involving
  • Reclamation Specialists,
  • Machining
  • Fabrication
  • Assembly test, and
  • Deep hole drilling.
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