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Enterprise Transformation From Barcode to RFID Presented by; Abeezar Tyebji CEO- Shipcom Wireless Inc. atyebji@shipcomwireless.com

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Title: Enterprise Transformation From Barcode to RFID Presented by; Abeezar Tyebji CEO- Shipcom Wireless Inc. atyebji@shipcomwireless.com


1
Enterprise TransformationFrom Barcode to
RFIDPresented byAbeezar TyebjiCEO- Shipcom
Wireless Inc.atyebji_at_shipcomwireless.com
2
Comments by Alcatel Managers
  • President NA By controlling the supply chain we
    lock out
  • competitors like Huawei, Cisco etc.
  • VP Field Services I would like to have client
    outsource
  • fault management services to us
  • Manager Advance Replacement (Kanata) I have no
  • visibility of WIP for repairs and my inventory
    levels
  • VP Service
  • I have disputes on Warranty Start dates
  • I would like to track country of origin and
    Reduction of Hazardous waste
  • Mfg. Quality Manager (Belgium) I need to
    improve
  • quality and backward traceability at component
    level

3
Comments by ATT managers
  • VP Lightspeed Deployment I would like to deploy
    faster so need to know Available-to-Promise (ATP)
    from Alcatel
  • Director Field Services I would like to have
    better coordination of dispatch, inventory, and
    FSE productivity
  • Field Service Engineer I would like a single
    mobile interface to help coordinate work orders,
    inventory, and work instructions
  • Manager, Field Service Depot I would like to
    automate inventory movements and have operational
    visibility into part movements

4
Its all about the DATA
Has it crossed the border?
Where is my material? When will it arrive?
Are my workerswhere they aresupposed to be?
Any hazardous materials?
Are these authentic products?
Has the container been tampered?
Are my areassecured?
Is my equipment functioning properly?
5
The Auto ID Landscape
6
Barcode and RFID a significant difference of
Impact on Businesses
7
RFID A Business Transformation Strategy
8
Integrated, end-to-end business processes that
are built to change
Business Value BPM at the EDGE
Innovativebusiness designs that sharpen
focusand accelerate growth
An IT operating environment optimized for
flexibility and resilience
Business Processes
Business Transformation
9
Events are often logged after the facts
Connecting the Physical Plant / Operational
Environment to the IT / Business environment to
allow customers to aggregate, analyze and act
upon data to dynamically adjust operations in
response to changes in their business environment
Enable operational control systems to be
integrated with Business Knowledge in IT Systems.
10
Enterprise Operational Visibility
BusinessIntelligence
- Capture - Filter- Manage
InternetWiredWirelessBarcodeRFIDRTLSSensors
MotesWi-FI WiMAX UWBMicrowaveSatelliteNext-Gen
?
- Analyze - Respond- Access
BusinessDecisions
Communication
ERP Systems
Physical World
11
What do Event Driven Shipcom Solutions do?
  • Improve the User Experience by simplifying
    screens workflow at the Edge of the
    Enterprise
  • Automate and transform the process using RFID
    and mobility
  • Extend SCM, eAM ERP data in connected,
    disconnected occasionally connected modes
  • Provide the ability to enhance business
    processes on the Rig, Ships, Remote Locations

12
Multimodal Edge based track and trace RFID
Mobility
Mobility and RFID will deliver on the promise of
the adaptive supply chain network.
Vertical Market Solutions
  • Industry specific best practices
  • PL initiatives
  • Customer satisfaction and retention

4
Drive Business Benefits
High
3
Information Analytics
  • Key performance indicators
  • Balanced scorecard
  • Alarms and events
  • Predictive logic

Middleware
Return on RFID and Mobility Investment
2b
Integration Into Existing Enterprise Systems
  • Connect to stand alone database
  • Connect to WMS, MES and ERP

Edgeware Minimum Requirements
2a
Integration Into Database
1b
1a
  • Oracle, MSSQL, DB2 and XML

Track Trace
Slap Ship
  • Locate object
  • Time stamp
  • Basic reporting
  • Apply tag
  • Identify object

Low
Time and Speed of Adoption
13
Shipcom Platform addresses Edge Technologies, ERP
Systems, as well as workflows to create complete
solutions
CATAMARAN v11 delivers on the promise of mobility
and RFID and is the basis for delivery on
vertical market solutions.
CATAMARAN v11
Backend Connectors
Logic Management
Device Management
Business Logic Configuration
  • Event Driven
  • Pre-Configured Reports
  • Informational Reports and Dashboards

Vertical Market Application
EPCs ALE Agent
EPC/RFID Reader Management
Business Process Management
14
RFID enables Business Process Management at the
EDGE of the enterprise
15
(No Transcript)
16
Reference Marquee Customer Base
More than 250 customers sites running mission
critical applications
17
Supply chain Case Study
Sempra Energy
Fortune 500 energy services company, based in San
Diego, California -- wanted to optimize its
Supply chain and improve operational visibility.
C H A L L E N G E S
  • Low Inventory accuracy
  • Inefficient paper based stock taking processes
  • No real time visibility of gas meters in the
    supply chain
  • Revenue losses due to lost meters

Southern California Gas 5.5 million
customers 20,000 square miles
S O L U T I O N
CATAMARAN application was tailored to Sempras
need seamlessly integrated with Sempras SAP
4.6C ERP system. Central Enterprise server hosted
in addition to distributed warehouse edge servers
located across California. CATAMARAN RFID
solution to track gas meters at each process
gate, from American meter to consumer
San Diego Gas and Electric 3.3 million
customers 4,100 square miles
B E N E F I T S
  • Increased inventory accuracy
  • Real time data available, allowing better
    decision making
  • Elimination of lost gas meters and consequent
    loss of revenues
  • Full visibility of gas meters across the supply
    chain

18
Sempra Energy in Southern California
SAP Movement Type
321
101
311
101-Q
351
201
  • Southern California Gas Company
  • 5.5 million natural gas meters
  • 23,000 square miles, 535 cities.
  • 6,600 Employees
  • San Diego Gas Electric
  • 1.3 million electric meters
  • 800,000 natural gas meters
  • 4,100 square miles, 25 cities.
  • 3,000 Employees

Distribution Warehouse
Base Stations
Customer
Manufacturer
19
Receiving Area equipped with RFID
20
Receiving Area equipped with RFID
21
Goods undergoing quality check
22
Average cost of scanning each Barcode manually ?
5 cents
RFID Portals
Catamaran Edge Server
23
RFID data and Transaction based integration into
SAP Reduced delay time in SAP update by
triggering Multiple Transaction linked to the
RFID tags
24
Mobility at the point of Transaction
25
(No Transcript)
26
Supply Chain and Asset Management on Oil Rigs
RasGas is one of the premier integrated liquefied
natural gas (LNG) enterprises in the world --
wanted to lead the way to operational Excellence
in Supply Chain Efficiency
  1. Extended SAP functions for FICO, inventory,
    maintenance, and safety to the rigs and remote
    sites with small footprint using CATAMARAN
  2. Deployed Sense and Update mechanism using RFID
    for global SCM and asset visibility with
    interfaces to 3PL firms
  3. Deployed Procurement portal for 600 vendors with
    real time visibility into SAP and Oracle for
    consolidated procurement

27
Process Milestones Captured in 3PL
Ras Gas System
1. Purchase Order issued and send electronically
to PAVisible in Intrac
Intrac Purchase Order Visibility
28
Tracking portal with link to SAP
Vendor Visibility Portals
29
MB101 - Post Goods Receipt on R/3 GUI
30
Example Mobile Application - Post Goods Receipt
SCAN PO and PO ITEM
POST TO ERP MATERIAL DOCUMENT NUMBER
ENTER RECEIPT QTY
LIST REMAINING ITEMS
CAPTURE QI VALUE
31
Asset Management Simplified for the Rig
Failure analysis
Notes
32
Emirates Skycargo
  • Program Shipcom finished a POC in March 2008 to
    create, implement and support a global system to
    track cargo on Emirates Skycargo facilities
    around the globe. This is the third largest RFID
    program ever announced in the history of the
    industry
  • Shipcom and Mobileware Create Consortium
  • Members ARINC HP HCL Mobileware, and Shipcom
  • Initial Implementation for Dubai
  • Requirements not yet fully defined, but estimated
    program size is over 20 Million to 40 Million
  • Shipcom portion estimated over 5 Million to 10
    Million (software, services and RFID hardware)
  • Advanced Stages of Implementation
  • Roll out the solution to as many as 80
    destinations around the globe Shipcom potential
    is at least 500,000 to 1 Million per airport
    destination for just one air carrier (Emirates)
  • Extended applications (for tracking vehicles,
    personnel, and cargo pieces involving millions of
    items) Additional 500,000 to millions for each
    airport that uses extended applications
  • Industry Potential
  • With Emirates as a showcase, total aviation cargo
    market includes over 200 airports, 100 airlines
    and 50 air cargo carriers


33
Real Time Alerting (Actual CATAMARAN Screen Shots)
Real Time Alerts indicating incorrect Storage
Location
Dispatch Personnel to Alert Location to minimize
impact or down time
Real Time Visual Mapping of Alerts Know where
Alerts occur to act and correct immediately
34
Mobility and Visibility Drill Down in Real Time
Shipment Information From CMS
Alerts, Search, Trace
VisualLocator
KeyPerformanceIndicators
Application integration, data fusion and
workflow simplification
35
Visibility Reporting
36
Visibility Reporting
37
CN-Rail Brampton Terminal, TorontoAsset
tracking of Intermodal equipment
  • Challenges
  • Location of intermodal equipment (chassis, tires,
    wheel assemblies) is a mystery.
  • Inter-exchangeability of equipment between
    competitors means new equipment goes out, but old
    equipment is returned.
  • Our Solution
  • CATAMARAN RFID application to track chassis at
    the Brampton terminal.
  • When trailer enters or exit the yard, the
    movement will be automatically registered.
  • The relationship between the different equipment
    will also be tracked,
  • with tire and wheel assemblies and associated
    chassis interface with
  • CN-Rail backend through IBM Websphere MQ.
  • Benefits
  • Exact location of intermodal equipment can be
    tracked
  • Avoid exchange of new equipment by old equipment
    from competitors
  • Automatic registration in CN-Rails back-end
    system

38
  • Chassis tracking at Brampton Intermodal Terminal
    (BIT)
  • Capture RFID reads from incoming chassis at Main
    Entrance
  • Capture RFID reads from incoming chassis at
    Secondary Entrance
  • Capture RFID reads from outgoing chassis at Exit
  • Interface with CN-Rail SRS legacy system through
    MQSeries

39
Indian Railways Cargo Tracking
  • Indian Railways (IR) Large and Complex Operations
  • 250,000 Wagons, 7,000 Locomotives, 7,500 Railway
    Stations, 15 Zones, 68 Operating Divisions
  • Center for Railway Information Systems (CRIS)
  • An umbrella for all computer activities at IR
  • Freight Operations Information Systems (FOIS) has
    been designed to give strategic advantages to
    both IR and its customers
  • Global tracking of consignments in real time
    whether in rakes or in individual wagons
  • Continuous cargo visibility - FOIS enables
    freight customers to have instant access to
    information regarding the current status of their
    consignments in transit, for just in time
    inventory
  • Leading edge technology project to integrate with
    FOIS won with WIPRO Implementation of Automatic
    Identification of Railway Wagons using RFID
  • Breakthrough win against IBM, HP, TCS, Satyam and
    CMC (they developed FOIS)
  • Account potential for Shipcom
  • Expected multimillion dollar contract based on
    number of stations covered

40
Vignette - Keesler Hospital Air Force Project
  • Keesler Hospital received federal funding of
    6.7m to be spent over the next 2 years to
    investigate the use of RFID other AIDC
    technologies to improve the performance of
    Keesler Hospital.
  • Contract was awarded to Shipcom in May 2008
  • This is potential deploying this set of
    applications to 50 air force hospitals


41
  • Identified uses of RFID for healthcare are
  • Equipment Tracking
  • Patient Tracking
  • Infant Tracking/Security
  • Staff Tracking
  • Clinical Department Services
  • Main RFID Initiatives
  • Patient Centric Care Delivery
  • Patient Safety

RFID Initiatives
42
  • Asset Management
  • Reduction/Elimination of theft
  • Overall inventory reduction
  • Eliminate Staff unproductive time locating
    assets needed
  • Increase Clinician workflow efficiencies
  • Increase Operational workflow efficiencies
  • Patient Progression
  • Increase billing potential
  • Associate and monitor doctor and patient
    interaction
  • Reduce risks of patient safety liabilities

ROI Return on Investment
43
  • a/Care Asset Management
  • Real time location of Assets (Medical, IT,
    Facility)
  • Conditional Logics for Monitoring Alerts
  • Asset Allocations/Utilization
  • Medical Device Calibration/Maintenance
  • Association of Medical Equipment to
    Patient/Clinician
  • Assets leaving the facility

DMLSS Collaboration
44
Thank YouAbeezar Tyebjiatyebji_at_shipcomwirele
ss.comMobile 713-302-3825
45
RFID / SAP Integration and Mobile Asset
Management
Qatar Petroleum is committed to the highest
standards for health, safety and the environment
(HSE) throughout its operations. Qatar Petroleum
is one of the most respected names in the Oil
Gas industry, QP wanted to ensure safety
procedures are in place and 100 inspection and
audit compliance is achieved for fire and safety
critical equipments.
  • Issues
  • Difficulty in performing an accurate and timely
    inspection of fire and safety critical equipment
  • Scheduling of inspection orders was done manually
    with no centralized control
  • No method to ensure the complete execution of the
    tasks in the inspection order
  • Difficulty in assessing which part vendors
    supplied the best quality and product performance
  • Solution
  • Used RFID to tag fire and safety equipment.
  • This gave full visibility of when, how, and by
    whom a certain piece of equipment was inspected
    and this information was is accessible from
    anywhere
  • Tagging critical parts with RFID
  • This stored the parts performance and origin in
    an easy to access online database to compare with
    others for quality assurance.
  • Safety procedures tied into SAP
  • Made all data in regards to the safety checks
    available from anywhere

46
RFID Warehouse Optimization
The Saudi Arabian Oil Company (Saudi Aramco), the
state-owned oil company of the Kingdom of Saudi
Arabia, is the largest petroleum corporation in
the world. The Kingdom has the worlds largest
recoverable oil reserves and the fourth-largest
natural gas reserves.
  • Issues
  • Poor spare part receiving system
  • Low inventory visibility
  • Very slow input into SAP due to lack in
    automation
  • Insufficient tracking of ROTATABLE (returnable
    spares that have a high value)
  • Solution
  • RFID tagged spare parts
  • Better tracking of parts within the company that
    led to a decrease in delays when looking for
    parts
  • Fixed readers mounted throughout the facility
  • Automated the process of recording when parts
    were leaving and where they are going
  • Integration of RFID into SAP
  • The entire system was updated automatically on a
    real-time basis into SAP

47
WMS, Rig Inventory and Asset Tracking
ENSCO International ("ENSCO") is a Premier
Global Offshore Oil and Gas Drilling Contractor
providing services which are essential to oil
companies in their worldwide exploration and
development efforts. The Companys fleet is
strategically located in the most prolific
domestic and international oil and gas markets.
  • Issues
  • Manual inventory processes
  • Want for better spare part and inventory
    management on the rig
  • Track preventative maintenance on spares
  • Better asset visibility
  • Solution
  • Used CATAMARAN asset visibility
  • Visibility in the warehouses and across many rigs
    of their inventory
  • Integration into PeopleSoft
  • Barcodes were implemented
  • CATAMARAN gave the ability to store and record
    data about spare parts and process that were
    carried out on each while also giving visibility
    of inventory life cycles
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