Title: WCC-PDA Dinner Meeting Changes and Comparability Elizabeth Leininger, PhD Vice President Regulatory Affairs and Quality Assurance, StemCells Inc 18 May 2006
1WCC-PDA Dinner Meeting Changes and
ComparabilityElizabeth Leininger, PhDVice
President Regulatory Affairs and Quality
Assurance, StemCells Inc18 May 2006
2Panelists
- Rob Frankenberg, PhD, PMP
- Sr. Project Manager, Bayer HealthCare, LLC
- Reed J. Harris
- Director, Late Stage Analytical Development,
Genentech, Inc. - Erik T. Fouts, PhD Associate Director,
Manufacturing Sciences, - BioMarin Pharmaceutical, Inc
3Product Development Stages
Basis for Approval
Post Approval
Discovery
Clinical (IND)
Pre-clinical
Phase 1 Phase 2 Phase 3
Safety
Efficacy
Consistency of Manufacture
Defined Product Profile
4Changes and Comparability
- Improvements, Optimizations Changes
- Cell line changes
- Source material
- Scale-up
- Process optimization
- Increase yields
- Facility changes
- Equipment changes
- Formulation
- Container closure systems
- Assay technology
5For Proposed Changes in CMC
- Determine impact on the products
- Identity, strength, quality, purity and potency
- As they relate to the
- SAFETY or EFFECTIVENESS of the product
6Comparability protocol
To demonstrate the lack of adverse effect
- Comprehensive Plan
- Describes the changes
- Specific tests and studies
- Analytical procedures
- Validation studies
- Acceptable limits
On the identity, strength, quality, purity or
potency of the product
As they may relate to the Safety or
Effectiveness of the product
7Comparability Protocols
- Not a requirement but
- FDAs review of the protocol
- Approve the protocol
- Potential reduced reporting category
- Facilitate implementation and reporting of the
CMC changes - Could result in moving a product into
distribution sooner - For products in development could result in
completing clinical program sooner
8Development Stages and Comparability
- Changes will occur during the development of a
process/product - Natural growing pains
- Defining the process and product
- Scale-up
- Process optimization
- Changes will occur post Marketing Authorization
Post Approval
Clinical (IND)
Discovery
Pre-clinical
Phase 1 Phase 2 Phase 3
9Product Development Stages
Post Approval
Discovery
Clinical (IND)
Pre-clinical
Phase 1 Phase 2 Phase 3
- Validation and Conformance Lots
- Pilot Plant GLP Lots
- Animal safety studies
2
3
4
changes
5
1
10Product Development Stages
Post Approval
Discovery
Clinical (IND)
Pre-clinical
Phase 1 Phase 2 Phase 3
Product Characterization
Release assay, other assays, specifications,
stability
Process Characterization
Critical parameters, critical control points
Process Validation
11Considerations for Comparability
- Development stage
- Safety database
- Efficacy database
- Process knowledge
- Product knowledge
12Assessment of Comparability
- Based on understanding your product
characteristics (structure/function/PK) and how
these - Relate to safety and efficacy
- Are impacted by critical control points in the
manufacturing process - Can be measure (define assays)
13 Strategies for Comparability Studies
- Categories of changes
- Change with no impact on the quality criteria.
- Change with impact on the in process criteria,
but not on the specifications. - Change with impact on the quality of the product,
specifications. - Change with impact on quality and anticipated
consequence on safety and efficacy.
14Quality Considerations
- Characterization studies
- Biological and physicochemical
- Impurity profiles
- Validated manufacturing process
- Batch-to-batch consistency
- Level of quality of the material used in clinical
studies - Release data
- Are the specs and in process criteria met?
- Stability data
15Basis for Comparability
- Analytical Methods/ Product Quality
- Animal Models
- In-vivo mechanism of action/potency
- Animal PK/PD
- Toxicology/Safety
- Clinical Trials
- Human PK/PD
- Safety
- Surrogate markers
- Efficacy
16LogisticsElements of Post Approval Changes
- The Change (improvement, upgrade, modification,
scale-up, etc.) - Development work
- Manufacturing scale (pilot plant, GMP plant,
under GMP?) - Comparability Protocol (change, justification,
development work, specifications, product impact,
characterization, stability, validation, format,
sign-off, partner?) - FDA Review (under IND, pre-license application,
pre-BLA/NDA meeting, during the BLA/NDA review)
17LogisticsElements of Post Approval Changes
- Execution (GMP work, between campaigns, QC data,
characterization data, validation/re-validation
data) - Submission of report/ FDA review (post approval)
- Time to market (CBE, CBE-30, Prior Approval)
- Additional considerations (stockpile, evaluate
risks to next GMP lots, notification to clients
(CMOs), market at risk)
18Regulatory Guidance Documents
- CBER/CDER Guidance Demonstration of
Comparability of Human Biological Products,
Including Therapeutic Biotechnology-derived
Products (04/01/1996) - CBER/CDER Draft Guidance for Industry
Comparability Protocols - Protein Drug Products
and Biological Products CMC Information
(9/3/2003) - ICH Q5E Comparability of Biotechnological/Biologi
cal Products Subject to Changes in their
Manufacturing Process
19Questions for the Panel
- Summarize types of changes and development stage
that required demonstration of comparability. - 2. What made demonstration of comparability
successful? - 3. What did not work during demonstration of
comparability? - 4. What were the challenges with the assays used
to demonstrate comparability? Which assays give
valuable information, which assays should you
stay away from? - 5. Your recommendations on optimal time to
introduce changes and up-front work required for
demonstration of comparability.