Title: A Marble Mining Experience By: Annie G. Dee President / General Manager Teresa Marble Corporation
1A Marble Mining ExperienceBy Annie G.
DeePresident / General ManagerTeresa Marble
Corporation
2Location
3Location Binangonan Formation
Puting Bato
Kulasisi
Pamias 1
Pamias 2
Pamias 3
4Geological Studies
- The characteristics of geological formation
impacts on the prospectivity of its application - A.Geologic Age hardness of the material
- Binangonan Formation Late Oligocene to Early
Miocene - B. Facie Models
- Color Patterns / Contamination/Homogienity of
stone - C. Geologic Structures as affected movements of
fault lines - Bedding and Bedding Directions
- Lineations/ Fractures/Fissures and Sheared Zones
5Traditional Development of Marble Quarry 70s
and 80s
- Nomadic and potato style of quarrying of massive
floats, hills and mountainside - Mining methods include
- Pneumatic Drilling - Regular Drillholes or
Channel - Manual Splitting
- Blasting
- Dragging
- A-Frame Lifting
6Traditional Method
- Look for Massive Floats
- Massive Floats are easy to Operate using
traditional method of marble quarrying
7Start of Quarry Operation
8Drilling Method
9Dragging of Blocks
10Simple to Complex Process
- The absence of a rational development plan would
eventually lead to, a simple process of block
production to develop into a very complex one - As we ran out of massive floats and easy to
operate mountainside, more severe blasting
activities were resorted to by block producers
11Big Massing Blasting Operation
Big Mass
Drilled / Channeled Face
12The Beginning
- Advent of diamond wiresaw technology in Europe in
the early to mid 80s simplified dimensioned
stone quarry process - Quarry modernization process started was
sustained by regular exposures of company
managers, engineers and key marketing staff to
European market practices.
13Typical European Operations Late 80s to Early
90s
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15European Quarries
16Quarry Modernization
- Government support
- Sustained Global Market Exposure and Product
Development - RP EC project in 1993
- Geological Inventory
- Demonstration of modern mining method
- European market exposure and visits
- Common service facility in Guiguinto, Bulacan
- Stable Tenement from 1976 lease contract which
was converted into an MPSA in 1997 and 1998
Collaboration with Europeans suppliers and
Japanese foreign buyers - Investment on changes included training, new
technology, additional capacity and
infrastructure development - Collaboration with Europeans suppliers and
Japanese foreign buyers
17Block production methods evolved from a nomadic
potato style to permanent benching with bancatta
system of block production that use wirecutting
instead of the traditional drilling method.
Rational Quarrying Methods
18FROM
TO
Wiresaw Cutting
19FROM
TO
Wiresaw Cutting
20FROM
TO
New Quarry Look
21FROM
TO
New Handling
22Handling
231997
- Asian Crisis and the resulting downturn of the
Philippine Construction activity, pushed our
company to export as much as we could - This was achieved by year 2004
24Selective mining was undertaken
- We had to abandon mines with very little
recovery of high-grade materials and transformed
them to limestone boulder operation .
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26Philippine to Regional Asian Market
- Teresa undertook, modernization of factory
machines coupled with streamlining of process, to
upgrade quality and increase effective output of
the company. - Sustained export marketing programs at key
targets trade fairs, architects and designers,
market sector - The result was a shift from servicing the
Philippine to the World Market.
27Accessibility to the Regional Market
?
28Quick Response Time to the Regional Demand
29Servicing the Regional Market
30Product Lines
- Improved our market offering to the global end
user by producing complimentary architectural
products like mosaic, mouldings, fireplaces and
chiseled finished. - Selling of product shifted from only field
material to lifestyle products - What is good about this was that, it came from
our plant waste, rejected tiles, slabs scraps.
31Architectural Products
MOSAIC
MEDALLION
FIREPLACE
32Lifestyle
33Price Competition from 3rd World / Developing
Countries
- The company met head on competitive prices coming
from the Middle East, China, Indonesia, but
blended this effort with global marketing and
distribution relationships
34Global Market
West to East Coasts, USA
Japan
Hongkong
Korea
Guam
Philippines
Malaysia
Dubai
Singapore
35Analogy Between Marble Color and Food
36Sell the Whole Cow Strategy
37Sustainable Mining
- Sustainability Through Modern Technology
- Sustainability Through Oneness with Our
Communities - Sustainability Through Oneness with Our Nation
38Highlight of the evolution of tenements
management are
- Conversion of 1976 lease contract to an MPSA in
1997 and 1998 - Approval of EPEP and SDMP for Teresa Rizal
operation in 2000 and 2005 respectively. - Current regular monitoring of MMT group composed
of representatives from the barangays,
municipalities, provincial, DENR offices, as well
as concerned NGOs.
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40Community / Social Programs
- Regular Medical and Dental Missions
- Sponsorship of Day Care Center in Pag-Asa
Resettlement Area Since Mid 80s - Street Lightings
- Feeding Program
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42Taxes Paid (VAT, Excise etc.)TMC Group of
Companies
- 2005 24.6 M
- 2004 18.7 M
- 2003 12.7 M
- 2002 11.2 M
43HR Growth
- 2006 511
- 2005 361
- 2004 323
- 2003 295
44Rate of Extraction in Relation to Other Mining
Operations
Marble Extraction 1 year
Aggregate Extraction 1 month
Metallic Extraction 4 days
45Thank you!!!