Title: Buy it Right, Keep it Right Did you ever observe to whom the accidents happen Chance favours only th
1Buy it Right, Keep it RightDid you ever observe
to whom the accidents happen? Chance favours only
the prepared mind.
- In honour of Louis Pasteur
2Did u enjoy your few jars last night !
- The diseases of beer and wine
- Pasteur observed yeast (ferments)under the
microscope - Sound beer micros were sperhical
- While sour beer micros were elongated
- This observation confirmed germs caused the
spoiling of beer/wine/ and milk
3Proof of Pasteur theory
4Anology with wash processes
- Similar to the wash disinfection process
- If ferments our opportunistic micros are excluded
from an aseptic process - Then as with sound beer,sound wine then a sound
medical device fit for purpose - The chemical act fermentation/disinfection a
controlled process from start to end - Pasteur realised the importance of exclusion of
invisible germs - Similar by preserving a low environment
bio-burden maintains the sterility of the process
5Compare and contrast GI washer
- The task of the GI system is to
- Physical/chemical breakdown of food
- Food nutrients are digested and aborbed from
intestines - Absorbed nutrients are absorbed and circulated in
body - waste is eliminated
6Compare ansd contrast MD washer
- The task of MD washer is to
- Physical/chemical brakdown of protein,mucous,etc
- Proteins,debris are digested and removed from
scope lumens - Disolved proteins are removed and disinfection is
circulated in the scope body - All unwanted waste is rejected and removed
7AER Requirements
- Self disinfection cycle available
- Printer and chart recorders fitted
- Single chamber or double
- Pass through with printout
- Channel patency monitoring.
- Interlocked doors etc. (HTM 01, EN15883 part 4)
- Leak test facility
- Test connections for TP(S) and equipment
- Single shot doses of disinfectant
- Water requirements and standards etc
- How many AERs,how many sessions,haow may
patients????
8Introduction for HSE COP
- Look at how best to reduce risk of infections
from the reprocessing of medical devices
especially Surgical instruments/endoscopes - Look at what is best practice for procedures on
cleaning, disinfection, sterilisation of such
devices - A healthcare instituution should do everthing to
prevent spresding of infections within the
institution
9Bio-burden reduction required by cleaning
- MIs are used in wounds of patients,should have
no micros or foreign particles - Left on instruments can cause Sepsis or
septicimia - If such a dirt particle enters blood stream
recovery and morbidity can be effected - Leaving food(fungi)blood(Hep B) pus (bacteria
,gangerine) allows micro to divide and multiply
10Bio-burden reduction required for cleaning
- In Summay
- Remove all visable dust and dirt
- Removal of breeding ground for surviving micros
- Protection against corrosion
- Ensure safe free movement of equipment and
material - Thats why we do efficacy tests
11Classification of Critical Medical Device
Are manufacturers Instruction Available
no
Do not process End process
no
Is processing possible based On previous knowledge
Skin or Mucosal Penetration Critical A
Yes
no
Critical medical Device
Is documented Validated Process avaailable
Alternative Method of Re-processing
Yes
- Manufacturer
- Instructions
- Available
no
Non-fixing pre-cleaning After use
Steam Sterilization Possible
Further processing based on QA13485
no
Lumens ,Cannular
LumensLumen
Simple Design
Yes
Alternative Method of Re-processing
Cleaning/Automated Disinfection
MIS Trolley
Yes
Limited No of Cycles
Alternative processes EO,FA,Plasma EN ISO 17664
Wash/Disinfect and Label
12Classifying a medical Device
- All devices placed on the market must meet
- the essential requirements of the legislation
- and not compromise the clinical condition
- and safety of the patient, user or other
- persons
13Classifying a medical device
- Code of Practice states
- Reprocessing units to meet the essential
requirements of the legislation - The same standard to be applied to industry and
healthcare facilities
14Classifying a medical device
- Code of practice sets the standard
- Audits highlight where improvement is required
- Education is crucial
- Management of risk
- Good communication with stakeholders internally
and externally
15What are Reprocessors
- Sterilizer is classed as a Class11a medical
device - Washer Disinfector is classed as a Class11a
medical device - Scope Washer is classed as a Class 11a medical
Device - Ultrasonic washer is a class 11 medcial device
- Bed pan washer are up for debate but probaly
Class 11
16Generic Cycle Parameters
- System control
- Leakage test
- Cold pre-rinse
- Washing
- Intermediate rinse
- Disinfection
- Rinse for filtered water (not RO)
- Leakage test
17Ro Filtered System
- Carbon Filter
- Ionise Water
- 5,2,1 micron reduce
- .1 micron final water
- High rejection due to High Conductivity
- Require Potable/main lt 150 msc
- Heat remove NCGS and residual air
18Hope this never happens
19Example of Classifying Medical Device for AER MDD
93/42
- The machine must be installed acording to the
insatllation (IQ) of the manufacturer - The machine must be used in combination with
detergents, disiinfectants, filters recommended
by Manufacturer - The instructions in user manual regarding correct
use and mait must be followed - Optimal conditions of processing must verify
disinfectant contact with all parts of the scope
and channels
20The endoscope requirements are
- Ability to withstand temp 10c to 50c
- Ability for scope channels withstand 1.5bg
- Ability to withstand a pressure leakage of 300
mbar - Ability to withstand the detergents
,disinfectants used - Availability of connectors for each of the scope
channels
21Also the AER should have a cert for
- Declaration for production and final inspection
of Named product (C0301) - Cert for systems of cleaning and disinfection of
mds with internal channels - Cert for Electromagnetic compatibility
- Cert for IECEE CB test for elctrical sfty
- Cert for technical water supply protection
- Cert for metalurgical compatibility
22Guidelines
- MDA DB2002(05) Decontamination of Endoscopes
July 2002 - HTM 2030,HSE COP Pt 4
- BSG Guidelines For Decontamination of Equipment
for Gastrointestinal Endoscopy October 2003 - EN/ISO 15883 part 4 Requirements and Tests for
WDs Employing Chemical Disinfection for
Thermo-labile Endoscopes 2005 - NHS Model specification C32 - Automated Endoscope
Reprocessors for Flexible Endoscopes.
23Whats the Cost of implementing HSE COP
- Labour Costs for in house testing
- Labour Costs for in house user testing
- Labour costs for water sampling
- Labour costs for management of testing
- Labour costs for auditing of testing
- Labour costs for auditing of compliance
- Labour cost to read and understand code of
pracxtice and standards
24Brief look at other Audits
- Healthcare Commision Report 2008 UK
- 90 of acute hospitals failed to comply FULLY
with Commisiond Hygen Code - One in five failed to satify requiremnts of
decontamination - From April 2009 CQC will enforce requiremnt of
CHQ for infection control - Care Quality Commision can impose conditions and
fines
25Average Cost of Testing in compliance with HSE
COP Pt 3 (conservative)
26Average Labour Days in compliance with HSE COP Pt
3 (conservative)
27HTM COP Requires from the Supplier
- Itemized list available for user requirements
- The manufacturer consult with the washer
manufacturer for compatibility. - Effect on device/scope life?
- Effect on device function ?
- Material compatibility?
- Biocompatibility?
- Cycle validation to insure microbial efficacy
28COP Recommends Centralise
- Centralise for patient safety
- Provide a quality process that is consistent,
controlled and validated - Dedicated trained staff
- Improve working environment
- Update equipment
- Cost efficiency
29The Team
Infection Control Microbiologist
Manufacturer of the machines
Health Estates
Authorized Engineer Decomtam
Test Person Clin Eng
The User
Sterile Services/ Endoscopy
Estates /Management Planning Servicing/repair Rout
ine testing
Contractors Testing/building
30The Plan start like this
31The 2nd stage of any centralize Plan
dirty corridor
Staff room
Treatment room
Treatment room
Treatment room
Returns and wash
Patient ward/waiting area
Clean process
Office
Storage
clean corridor
32The plan should develop like this
33Washer Disinfector KPIs for scope release
- Water quantity
- Water quality
- Flow integrity
- Temperature ?
- Detergent Dose
- Disinfectant time
- Disinfectant removal
- Leak test
- Initial validation
- PQ initial requirements
- Testing maintenance
- Printout
- Complete process(between use and re-use)
- Monitoring
- Documentation
34Example of Automatic Control Test
35List of Tests for Washer Disinfector EN15883-4
36Example of AER validation
37Example of AER Validation
38No more of this,without checks and balances
39If ERU what requirements !
- Adjacent to clinical areas
- Centralised and a planned service for different
users - Incorporate as part of an existing Cdu,Ldu
- Availability of a approriately sized unit
- Adjacent to clinical endoscopy,theatre
- CSSD is an appropriate facility for ISO 13485
- Ad hoc in clinics and wards,discourage
- 4 CEAS then SHPN 26 would eflect 140 metres
squared
40Other considerations of ERU
- Access routes between users and reprocessing
facility - Tranport requiremnts
- Revenue and capital costs
- Turnarround times
- Istrument inventory
- IT Systems
- Engineering services,water,electricity,drainage,ve
ntilation
- Personnel required
- Security issues
- Statutory consent)planning permission)
- User/customer base
- Access to clinical unit
- Transfer and storage
- HR issues
41Documentation and Traceability
- Traceability
- Operator at each stage
- Patient ID
- Manual wash
- Detergent used
- Disinfection used and expiration date
- Cycle number
- Scope and accessories
- Loading AER time and date
- Unloading AER time and date
- Dryer loading and unloading
- Issue time and date
- Barcode Label use by date
- Documentation
- Operational Procedures
- Training records
- AER validation and test reports
- Water TVC and chemical reports
- Dryer validation reports
- COSHH file
- Environmental Procedures
- Audit records
- ISO 134852003 standard
42Prepare for your Audit
43Its all about Documents accountability
44You never know who could be the next patient !
Mybe you