JEM CONTROLS A Division of JEM Technical

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JEM CONTROLS A Division of JEM Technical

• Overview of Electro-Hydraulic
• Products and Services
• Long Lake, MN
• www.jemtechnical.com www.jemcontrols.com

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JEM TechnicalWho are We?

• John Menge, President CEO
• JEM Technical is a 20 year old Hydraulic
  Components Distributor in the Upper Midwest.
  ISO-9000 Certified.
• And a High-Volume Manufacturer of Manifolds
• 35 Years Experience in the Hydraulics Industry
• Large Product Line, Custom Engineering, Systems
  Integration
• Rich Kumpf, VP JEM Controls Division
• JEM Controls Division is almost 2 years old.
• Several custom products preceded development of a
  standard product line.
• 30 Years Experience in the Electronics Industry
• Design, Manufacturing, Senior Management
  Positions

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JEM ControlsProducts Services

• Hawe Controller Family (CAN Based Solutions)
• PLVC4 Add-On I/O Modules
• JEM Controls SmartValve Controller Family
• PC-400 and PC-500 Series Controllers
• VP-101 Valve Programmer
• HydraForce Controllers (Many Models Available)
• System Design Manufacturing (Turnkey Solutions)
• Electro-Hydraulic System Design Sensor
  Selection
• Controller Functionality Definition
• Custom Programming
• System Integration Test

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JEM CONTROLS Hawe Product Overview (1)

• Hawe PLVC4
• Large System Solutions (ex Aspen A60)
• CAN Networked. Supports Multiple Controllers or
  Control Sites
• PLVC4 Expansion Can add 3 extra I/O Modules
• CAN Bus Expansion Can add a VF Display Unit
• CAN Bus Expansion Can add additional PLVC4s
• No Standard Software All Applications Unique
• Requires Programming System Definition, Software
  Programming, Integration Test

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JEM CONTROLS Hawe Product Overview (2)
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JEM CONTROLS Hawe Product Overview (3)
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JEM CONTROLS Hawe Product Overview (4)
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JEM CONTROLS Hawe Product Overview (5)

• System Implementation Scenarios
• We Provide HW Customer Writes Spec Programs
  PLVC
• We Provide HW Write Spec 3rd Party Programs
  PLVC
• We Provide HW Write Spec Program PLVC
• Design Process
• Communicate Products Capabilities
• Get Basic Application Information
• Contact JCD to Follow up with Customers Engineer

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JEM CONTROLSSmartValve Overview(1)

• SmartValve Controller Family
• Standard Proportional Controllers
• 1-Range Input PC-410, PC-420
• 3-Range Input PC-512, PC-520, PC-521, PC-522
• VP-101 Programmer Programming Cable
• Custom Proportional Controllers
• Intuitive Digital Parameter Adjustments
• Parameter Program Storage Management
• Designed for Mobile Market Environment

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JEM CONTROLS SmartValve Overview(2)
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JEM CONTROLS SmartValve Overview(3)

• Mobile Application Tough Enclosure
• Ingress Protection IP-66
• Can Add Conformal Coating to PCB or Potting to
  Enclosure
• Mobile Equipment Fluids Resistant
• Military Temperature Range Components
• Temperature -40-C to 105-C (-40-F to 220-F)
• Rugged Electronic Components and Circuit Design
• Cool Running Electronics with Low Power
  Dissipation
• Numerous Mobile Electrical-Fault Protections
  Built-In (See Specs)
• Firmware Flexibility
• Several Standard Products
• Additional Electronic Circuits Onboard for Custom
  Usage
• Ability to Program Applications for Customer
  Specials

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JEM CONTROLS SmartValve Overview(4)

• PC-400 Single Range Input Controllers
• Drives 1-Way Proportional Valve(s)
• Single or Dual Channel Versions
• Input(s) Single Range Analog
• Output(s) Proportional, PWM-5KHz,
  Current-Controlled
• PC-500 Dual Range Input Controllers
• Drives 2-Way 3-Way Proportional Valves
• Single Solenoid or Dual Solenoid Versions
• Input Dual Range Analog with Mid-Band Dead-Band
• Output(s) Proportional, PWM-5KHz,
  Current-Controlled
• Output(s) 0, 1, or 2 ON/OFF Valve Controller
  Versions

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JEM CONTROLSController Hardware Base
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JEM CONTROLSAnalog Inputs (1 or 2)
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JEM CONTROLSPWM Outputs (1 or 2)
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JEM CONTROLSPC-400 Response Diagrams
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JEM CONTROLSPC-400 Series Products
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JEM CONTROLSPC-500 Response Diagram
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JEM CONTROLSPC-500 Series Products
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JEM CONTROLSPC-500 ON/OFF VALVE CONTROLS
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JEM CONTROLSConnections
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JEM CONTROLSController/Programmer Connection
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JEM CONTROLSProgramming with the VP-101

• Run/Stop Button ID Controller Stop/Restart
• Review Firmware Versions (PV, CV)
• NC Mode (NC-400/NC-500)
• Parameter Buttons Select Which Parameter to
  Review or Change
• VP-101 enforces -age Setting Rules
• Setting Buttons Select Parameter Value
• Fast Setting Buttons speeds up parameter
  selection
• Read Save Buttons Manage Programs
• Use Setting Buttons to Select Program
• Read CL Program Puts system into Live-Update
  mode

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JEM CONTROLSParameter Programs

• Read/Modify/Store Sets of Parameters
• Store Programs in Programmer or Controller
• Live Update Real-time Parameter Adjustment
• No Controller Programming Mode
• Parameter Programs Up to 17 Parameters
• V1 V2 Each Have 8 Separate Parameters
• i-Min -Min, i-Max -Max (Pts A/C, B/D)
  (10-2200mA)
• Ramp-Up Ramp-Down (0.2-Sec to 9.8-Sec)
• Dither Frequency Dither Amplitude
  (30-350Hz)(20-200mA)
• V1 V2 Share Input-Type Parameter (Select 1 of
  3)
• 0..5VDC, 0..10VDC, 0-20mA

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JEM CONTROLSParameter Programming

• Set Points A B, C D
• PC-400 Set Linear Range Input/Output Gain
• PC-500 Set Hi/Lo-Ranges Input/Output Gains
• Defines Dead-Band (Twix V2-Min- V1-Min-)
• Set Solenoid Current Limits i-Min i-Max
• Set Ramp-Up Ramp-Down Rates
• Input Ramp-Time between i-Min i-Max
• Ramp-Ratei-Max i-Min / Ramp-Time
  (Amps/Sec)
• Set Dither Frequency Amplitude
• Adjust DF DA to provide Smooth Valve Operation

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JEM CONTROLSCustom Programming

• Contact JEM Controls for Evaluation Pricing
• Custom Programs Take Advantage of Extra
  Hardware-Features built into SmartValve
  Controllers
• Inputs Analog (2), Digital (2)
• Outputs Valve-PWM (2), Valve-On/Off (2), Digital
  (2)
• V-Ref Supply 5VDC
• RS232 TX/RX Communications

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JEM CONTROLSCustom Programmable Features

• Two Digital Logic Inputs
• Ground Input to Activate
• Leave Input Open to Deactivate
• Two Digital Logic Outputs
• True Drives Output to Ground (100mA)
• Two Analog Inputs
• Can be Combined or Monitored to support various
  Analog Sensors. (Pots, Joysticks, Angle/Tilt
  Sensors, etc.)
• Programmable Logic Valve Controller (PLVC)
• Combine Analog Digital Logic Inputs with PWM
  Coil Drivers, ON/OFF Coil Drivers, and Digital
  Logic Outputs

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JEM CONTROLSSmartValve Product Features

• Key Features of the SmartValve PLVC
• Rugged with a Wide Mobile Temperature Range
• Wider Temperature Range than Most Products
• Fault Protected Inputs on all Pins
• Limited Availability on Other Products
• Easy to Program using the VP-101 Programmer
• No Adjusting Tiny Pots or Hooking Up a Laptop PC
• Production Cloning using the VP-101
• Can use for Other Custom Parameters

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JEM CONTROLSProduct Comparisons

• Circuit-Type Loop-Control Comparison
• Product Circuit-Type Control-Loop
• Hawe PLVC4 Digital PWMOpen
• 
  I-PWMClosed
• JEM SmartValves Digital Closed
• HydraForce Analog Closed
• Digital
  Closed

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JEM CONTROLS Product Comparisons

• Parameter Adjust, Cloning
• Product Parm Adj Cloning?
• Hawe PLVC4 Laptop Yes
• JEM SmartValves VP-101 Yes
• HydraForce Pots No

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JEM CONTROLS Product Comparisons

• Standard Products Programmability
• Product Programmable? Std Configs?
• Hawe PLVC4 Yes No
• JEM SmartValves Yes Yes
• HydraForce No Yes

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JEM CONTROLS Product Comparisons

• Output Comparison
• Product Outputs
• Hawe PLVC4 4 PWM, 3 Relay
• JEM SmartValves 1-2 PWM, 0-2 On/Off
• HydraForce-Analog 1 PWM

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JEM CONTROLSSummary

• 3 Product Families to Solve Your Requirements
• HIGH Hawe PLVC4 I/O Options w/CAN
• MIDRANGE JEM SmartValve Family w/ Programmer
• BASIC HydraForce Various Single-Valve
  Controllers
• We can Offer Standard and Custom PLVCs
• Our Products Solve a WIDE Range of Applications
• We can Offer Custom Electro-Hydraulic
  Engineering
• Programming TurnKey System Integration Services