April 4-5, 2006

1
AHTD Symposium - Drives

• April 4-5, 2006
• Jill Mattson
• Lou Lambruschi
• Siegfried Fischer

2
Overview

• Review Business
• Drives Commitment
• Review Push Products
• Key Features
• Whats New
• Issues/Actions
• Drive Selection
• Introduce Fusion Drive

3
Danaher Motion is Committed to Drives

• Building Product Line Management Team
• Project Managers for Drives
• Engineering Support Team
• Focus on NA Market Needs
• New products / line extensions
• Reduced lead-times on push products
• Next Generation Drive development underway

4
S200 Drive
5
S200 Drive

• Review Key Product Features
• Where we have won and why
• Present Business State
• Where we are heading

6
S200 Key Features

• Highest Servo loop bandwidth
• New Standards in Easy-to-Use
• New Standards in Quality Level
• Extremely aggressive price

• High resolution (24bit) feedback
• Current loop (3-5KHz BW) (1.25MHz update rate)
• Velocity loop (800Hz BW) (1.25MHz update rate)

7
S200 Where We Have Won

• Semi EA
• Robotics
• Labeling
• Packaging Industry
• General Automation

8
Why We Win..

• Price
• Allows competition with steppers
• Small Size
• Integrates well into Desk-Top Equipment
• Flexible Command Modes
• Pulse and Direction or Analog Input
• Low Voltage Model
• Safer Table-Top machines
• High Bandwidth
• Better Machine Throughput

9
Still to come

• Expanding the Family
• Expanding Power Ranges
• 6 Amp Program well under way
• 12A, 24A, 48A Product program in-process
• Operation with Multiple Feedback types
• SynqNet Option adds Support
• Sine Encoder
• ComCoder
• Endat 2.1
• Profile Generator with
• Can or DeviceNet
• and support Incremental encoder

10
S200 Summary Points

• Leader in performance and quality
• Strong value sale
• We are investing to expand the family

11
S300 Drive
12
Strong points Servostar 300

• Broad Voltage range, US and Europe
• 115V - 230V (10A)
• 230V - 480V (6A)
• Built-in EMC filters for Europe
• Rugged all metal enclosure
• High level of protection
• Certifications for different markets
• CE mark, UL/cUL listing
• Global acceptance

13
S300, small dimensions

• Dimensions 242mm (h) x 171mm (d) x 70mm (w)
• 115/240 VAC (3, 6, 10 amp) lt 200 mm incl.
  connectors
• 400/480 VAC (1.5, 3, 6 amp) lt 230 mm incl.
  connectors

14
Strong points Servostar 300

• Higher dynamic with DDL
• DDL Motor Compatibility with FW 2.0
• High performance servo loops
• Competitive Package with AKM
• High Flexibility in Design
• Communication
• Feedback
• For every application
• Easy to use GUI
• gt Motor turns with 8 Klicks

15
SERVOSTAR 300, Bus Communication
onboard
16
SERVOSTAR 300, Feedback Systems

• Open for
• Resolver
• Comcoder
• Incremental encoder Hallsensors
• Endat
• HyperfaceDigital
• BiSS

17
Servostar Success Story

• Metal Forming / Die Cast Machinery
• Displaced Allen-Bradley AMCHMI Drive (S300)
  Motor (AKM)
• Key requirements of the motion system is
• 115/230/480 VAC small package with positioning
• Field bus capabilities (Device-net)
• High temperature performance (Tested at full
  load, 70 deg C lasted over a week three times
  Yaskawa Rockwell)

18
Servostar Success Story

• Postal Handling Equipment (Sorters)
• Displaced Allen-Bradley SiemensDrive (S300)
  Motor (Goldline XT)
• Key requirements of the motion system is
• 480 VAC small package with positioning
• Feed forward with Observer for rapid settling
  (small incremental moves)
• Fixed FW and Parameter file upon shipping
  (maintained in production)

19
Servostar Success Story

• Press Feed Machinery
• Displaced AMC PacSciDrive (S300) Motor (AKM)
• Key requirements of the motion system is
• 230/480 VAC small package with positioning
• Rapid Indexing (45 deg move) with 14 msec
  duration to settling
• Flex FW and Option Slot available for custom
  control card

20
Servostar Success Story

• Tire Uniformity Balancing Machinery
• Displaced Indramat Allen-BradleyDrive (S300
  S600) Motor (BMS, AKM, XT)
• Key requirements of the motion system is
• Absolute Sine feedback (Auto Setup Home)
• S600 CANOpen (S300 soon) communication as 16-24
  axis per machine
• Position capability in the drive (PC as Master
  Control)
• Global sourcing and support

21
Servostar Success Story

• Window production Machinery
• Displaced Allen-BradleyDrive (S300) Motor
  (AKM)
• Key requirements of the motion system are
• 120/240/480 VAC supply on common platform
• Field Bus capability (SERCOS)
• Positioning capability (Linked moves)

22
Servostar Success Story

• Cutter for cheese and meat (Food Beverage)
• Displaced IndramatDrive (S600)
• Key requirements of the motion system are
• Field Bus capability (CanOpen, Profibus, SERCOS)
• Positioning capability (Linked moves)

23
Servostar Success Story

• Optical machines
• Turning lathe for lenses
• Displaced SiemensDrive (S300)
• Key requirements of the motion system are
• CanOpen onboard, Sercos
• Absolute High end Drive performance
• Feed forward with Observer

24
Servostar Success Story

• Book binding machines
• Displaced Bosch RexrothDrive (S300 S600)
• Key requirements of the motion system are
• Sercos
• Drive performance
• Robust and reliable drive

25
ServoStar Success Story

• Bonder, Pick and Place applications in
• Semiconductor and Electronic Assembly
• Drive (S300 S600) Motor (AKM)
• Key requirements of the motion system are
• CanOpen onboard, Sercos
• Drive performance
• Positioning capability

26
Servostar Success Story

• Brought worldwide Industrial Market
• Displaced Yaskawa, Mitsubishi and
• internal drives from Berger Lahr and Elau
• Brandlable Drive (S300S600) Motor (AKM)
• Key requirements of the motion system are
• Flexible option slot for customized option cards
  like FIPIO, Modbus Plus, Motion
• CanOpen onboard, Sercos
• Drive performance and Positioning capability,
  Motion task

27
Servostar Success Story

• Electro-Mechanical Assembly Presses
• Displaced CT
• Brandlable Drive (S300S600) Motor (AKM)
• Key requirements of the motion system are
• Flexible option slot customized option board
• Easy to brand label drive

28
Project Objectives S320

• Product extension of S300 up to 24A
• Range 12A
• Range 24A
• Prepared drive for Safety (Power ratings 1,5A, 3A
  and 6A are derived from 12A drive by de-rating)
• Scope
• Common architecture to existing S300
• S300 processor and GUI
• Replace S600 and cut maintenance cost
• Dimensions 12A (planned)
• H 277 mm
• W 70 mm
• D 240 mm

CAD-Simulation
29
Which Drive to Choose?

• Technical Factors
• Supply Voltage
• Output Current
• Physical Size
• I/O Capabilities
• Network Connection
• Field Bus
• Motion Bus
• Experience with Application
• Motor/Feedback Support
• Store Motion Profiles
• Others

S600
S300
S200
S200 CNS
Smart Drive
CD
30
Which Drive to Choose?
31
Which Drive to Choose?
32
Which Drive to Choose?
33
Which Drive to Choose?
34
Which Drive to Choose?
35
P7000 Microstepping Drives

• Quick Update
• P7000 AC
• P7000DC

36
P7000 DC

• Major Redesign
• Smaller Size
• Less parts

37
P7000 Value Proposition

• Available as Step and Direction or with Position
  Control
• S-300-Like Motion Tasking may eliminate a host
  controller
• Adjustable Microstep to 25,600 Steps per
  revolution
• Smooth servo-motor like performance

38
P7000 Value

• Motor Wave Shaping and Mid-Band Anti-resonance
  Tuning
• Allows quieter operation and extends mechanical
  life
• Dynamic Smoothing
• Reduces system jerk for extended life and
  smoother motion

39
P7000 Value

• Can be configured via dip switches without GUI
• Faster, repeatable Setup
• Small footprint and right price
• Competitive market position
• Possibility for Encoder-less Stall Detect

• Pacific Scientific
• step motors
• T NEMA 23
• N,K NEMA 34 42

40
What You Can Expect from Kollmorgen Drives

• Leading Edge Performance
• Quality Design
• Investment in Development of Products, Technology
  and Organization
• Growth focus