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Recticel

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A polymer made from isocyanate and polyols. Foam cushions. Artificial sponges. BMW dashboards. Shoe soles. Viscoelastic foams. Chemistry. TDI. Toluene di-isocyanate ... – PowerPoint PPT presentation

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Title: Recticel


1
Recticel
  • Polyurethane Manufacturer

2
About Me
  • Operations Manager responsible for
  • Production
  • Purchasing
  • Logistics
  • Transport fleet
  • Health Safety and Environment

3
My History
  • A level Maths Physics Chemistry
  • University Natural Sciences
  • Army
  • Brick Manufacture
  • Paper Manufacture
  • Rubber manufacture
  • Polypropylene manufacture
  • Polyurethane manufacture

4
What is polyurethane
  • A polymer made from isocyanate and polyols
  • Foam cushions
  • Artificial sponges
  • BMW dashboards
  • Shoe soles
  • Viscoelastic foams

5
Chemistry
6
(No Transcript)
7
(No Transcript)
8
(No Transcript)
9
TDI
  • Toluene di-isocyanate
  • Bhopal (100T MDI)
  • Alarmed at 4 parts per billion (ppb)
  • 1 drop unsafe for two days 20 ppb
  • Apart from being poisonous also causes
    sensitisation

10
Bhopal
  • On the night of Dec. 2nd and 3rd, 1984, a Union
    Carbide plant in Bhopal, India, began leaking 27
    tons of the deadly gas methyl isocyanate. None of
    the six safety systems designed to contain such a
    leak were operational, allowing the gas to spread
    throughout the city of Bhopal.1 Half a million
    people were exposed to the gas and 20,000 have
    died to date as a result of their exposure. More
    than 120,000 people still suffer from ailments
    caused by the accident and the subsequent
    pollution at the plant site. These ailments
    include blindness, extreme difficulty in
    breathing, and gynecological disorders. The site
    has never been properly cleaned up and it
    continues to poison the residents of Bhopal.

11
Chemistry
  • OHROH OCNRNCO gt
  • Polyol     Polyisocyanate gt 
  • CONHR-NHCOOROn     
  •   Polyurethane              

12
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13
Who are Recticel
  • 100 factories in 20 countries
  • A Belgian group
  • 11,000 employees
  • 1,200,000,000 turnover
  • 4 divisions
  • Flexible foam
  • Bedding
  • Automotive
  • Insulation

14
Recticel Alfreton
  • my Factory
  • 80 employees
  • 14,000,000 turnover
  • 2.4 km of foam a day (2m x 1m)
  • For
  • Furniture
  • Automotive
  • Specialist

15
Organisation
16
Organisation 2
17
Production managers job
  • Degree level chemist responsible for
  • Formulations
  • People management
  • HSE
  • Labour utilisation
  • Production management
  • HSE
  • Yield
  • Quality

18
Organisation 2
19
Lab Technician Job
  • Testing
  • Fire test
  • Elongation
  • Tensile
  • Hardness
  • Dry compression
  • Wet compression
  • Raw material testing

20
Lab technician
  • Often straight from University with science
    degree
  • Get promoted into production management jobs or
    technical (research jobs)

21
Organisation 2
22
Foaming assistant job
  • To monitor all controls (computer)
  • Science A level
  • Need to gain 3-5 yrs experience
  • Promoted within production

23
Organisation3
24
Chemical Process Operator
  • Normally GCSE Science English Maths
  • Highest paid hourly paid workers
  • Load and unload chemicals
  • BA trained
  • Prepare chemicals
  • Operate machine (manually)
  • Clean up

25
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26
Geographical Spread
27
UK Foaming Location
28
WHY
29
All UK Locations
30
Foaming Plant
31
Block handling
32
Web Resources
  • http//www.chem.leeds.ac.uk/delights/texts/expt_31
    .html
  • http//recticel.co.uk
  • http//www.recticel.com
  • http//www.synetix.com/polyurethanes/whatispolyure
    thane-chemistry.htm
  • http//www.bhopal.org/whathappened.html
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