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Breakthrough Performance: Implementing the Lean Enterprise

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Title: Breakthrough Performance: Implementing the Lean Enterprise


1
Breakthrough PerformanceImplementing the Lean
Enterprise
Prof. Yacov Kedem
Dept. of Industrial Engineering and Management
Shenkar College of Engineering and Design, Israel
2
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  • ????-??"? ???? ?????? ???????

3
???? ?????? ????? ?-2000
  • ????? ???? ??????
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  • ????? ???????
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  • ??? ??????? ???? ?????? ???
  • ????? ???? ????? ?????? ????? ?? ???? ??????

4
??????? ?????? ?????? ??????? ????? ?-2000
  • ?????? ??????? ????? ??????
  • ?????? ?????? ????? ????? ??????? ??????
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    ???? ??????
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  • ???? ?????? ????? ???? ?????

5
Prevention rather than correction
Training training
Quality circles
Quality at the origin
Company unions
Pareto analysis
SEISO (Clean work environment)
Cellular manufacturing
Operator Polyvalence
SEITON (Organise tools and material)
Pokayoke
Total quality management
Statistical process control
HOSHIN (simple solutions)
JUST IN TIME
Participative management
SEIKETSU (standardise)
SEIRI (Remove unneeded objects)
Ishikawa diagrams
Network of subcontractors
Work with clients
Single minute exchange of die (SMED)
Supplier partnerships
Taguchi quality methods
Kanbans
KAIZEN (continous improvement)
Preventative maintenance
Respect for individuals
Equipment effectiveness
SHITSUKE (respect rules)
Takt time
6
Production System Implementation 1985 2006
(The JIT/Lean Initiatives View)
Key Point Progressive and aggressive
organizational learning in the 80s and 90s
provided the competencies, leaders, and
environment to manage change.
1985
2000
2006
1995
7
?????? ????????? "?????? ????? ?????"
  • ????? ??????? ????????
  • ???? ??????
  • ?????
  • ????
  • ?????????
  • ??????

8
??? ????? "???"
????? Lean ???? ???? ?????? ?????? ??????
????? ??? ??? ???? ????? ???? ????? ????? ??
????? ????? ?????? ??????. ?????? VA ??????
?????? ?? ??? ????? ?? ????? ?????, ????? ???
???? ????. ?????? NVA ?????? ??? ????? ??
??? ????? ?? ????? ?????, ???? ?? ??????, ????
?? ???? ??????? ?????. ?? ??? ??? ???? ?? ?????
!!!
9
- ???? ?????? ????? LEAN
  • ????? Lean ?????? ??? ??????? ?????????
  • ???????? ?? ????? ??????.

Lean Management
10
????? Lean Enterprise
  • '' ???? '' Lean???? ????? ????? ??? ???? ???????
    ????? ???? ???? ?????? ?"? ????? ??????? ???????
    Lean .
  • Lean Aerospace initiative, MIT, 2001

Lean Management
11
????? ?????
???? Customer
????? ????? Product Support
?????? ????? Manufacturing Operations
????? ???? Product Development
?????, ?''?, ???? Finance, H/R, Legal, etc
??? ????? Supplier Network
Lean Management
12
????? ????? Lean
  • ????? / ''????'' Lean ????? ?? ???? ??????
  • ???????
  • ????? ????
  • ????
  • ?????????
  • ????? ????????
  • ????? ?????? / ?''????'' ?????? ??????

Lean Management
13
????? ?? ?????? ???????? ???? ?????? ???????
??? ??????
????? ??????
????? ??????? ?????
????? ??????? ?????
???? /???? ???? ????? ?????
???
14
??????? ???????
?????? ??
?????? ????
?????? ???
15
??????? ???? ????? ????????
  • ???? ???????
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  • ???? ?????? (????? ????? ????? ?????
    ????)
  • ????? ??????
  • ????? ????????????
  • ????, ???? ????? ??????

Lean Management
16
????? ????? ???????
  • ????? ?? ??????? ?????? ?????? ?????? "???" ????
    ???????? ????, ??????? ??????? ????? ???? ??????
    ????? ????? ???????.
  • ???????? ??? ????? ???? ????? ?????? ???????
    ?????? ?????? ?????

17
????? ????? ???????
  • ?????? ????????? ????? ??????? ?????? ????.
  • ?????? ????????? ????? ?????? ?????? ???????
    ???, ?????? ??????? ??????.
  • ?????? ????? ????? ???? ?????? ????? ?????
    ????? ?????? Lean.

18
????? ??? ?? ???? ??????
Lean Management
19
????? ??????
Lean Management
20
??????
  • ?????? ?????, ?? ????? ?????? ?????, ???????
    ??????? ????? ?????? ??????? ????? ???? Lean.
  • ?? .......

Think Lean
21
???? ?? ??????
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