CASE IH Chassis 454, 464, 484, 574, 584, 674, 684, 784, 884, 84 Hydro and 385 Tractor Service Repair Manual Instant Download (Part Number GSS1416B)

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Chassis 454, 464, 484, 574, 584, 674, 684, 784,
884, 84 Hydro 385 Tractor Service
Manual GSS-1416B
eprRinted
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General Contents Safe Work Rules . Standard
Torque Data for Nuts and Bolts ...................
........ Metric Conversion Tables
............ Standard Torque Data for Hydraulic
Tubes and Fittings . . Special Service Tools
Required Service Information System (S.I.S.) .....
Page IV V VI V I I VI I I IX X XI XI I .
XVI I
Section
ROPS - LOADER TRACTOR SPLITS FRONT END, AXLE, AND
WHEELS STEERING ENGINE FUL SYSTEM ELE8TRl6AL
SYSTEM COOLING SYSTEM CLUTCH AND FLYWHEEL
TRANSMISSION DIFFERENTIAL REAR AXLE, HOUSING, ANß
WHEELS BRAKES INDEPENDENT POWER TAKE-OFF
HYDRAULIC SYSTEM
3
WORK SAFELY FOLLOW THESE RULES This symbol is
used to call your attention to instructions
conœrning your personal safety. Be sure to
observe and follow thèse instructions. 1. To
prevent injury, do not allow children or
by-slanders around the machine while it is being
adjusted and/or serviced.
8. When splitting tractors, or disassembling
machines, be sure to use safety stands and
adequate supports to prevent tipping or rollover.

1. Always use safety stands in conjunction with
   hydraulic jacks or hoists. Do not rely on the
   jack or hoist to carry the load, they could fail
2. Articulated Tractors Always use the frame lock
   pin when servicing the tractor in the area of the
   hinged or pivot point of the frame. The lock pin
   must be in place when making adjust- ments with
   the engine running. The lock pin prevents
   accidental pivoting of the frame. Always remove
   the lock pin and store correctly before
   attempting to steer the tractor.

9. Use a safety catch on all hoist hooks. Do not
take a chance, the load could slip off of the
hook.

1. Always wear safety glasses when using a hammer,
   chisel or other tools that may cause chips to
   fly.
2. Keep work area organized and clean. Wipe up oil
   or spills of any kind. Keep tools and parts off
   of the floor. Eliminate the possibility of a fall
   which could result in a serious injury.

6. Be sure to reinstall safety devices, guards or
shields after adjusting and/or servicing the
machine. Also, replace missing or damaged safety
and/or instruction decals.
10. When using an acetylene torch always wear
welding goggles and gloves. Keep a charged
fire extinguisher within reach. Be sure the ace-
tylene and oxygen tanks are separated by a metal
shield and are chained to the cart. Do not weld
or heat areas near fuel tanks or fuel lines and
utilize proper shielding around hydraulic lines.
7. After servicing, be sure all tools, parts, or
servicing equipment are removed from the
machine. Revised August, 1981
IV
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• Handle gasoline with care - it is highly
  flammable
• Use approved gasoline container.
• Never remove the fuel tank cap or fill the fuel
  tank when the engine is run- ning, is hot, or
  indoors. Also, do not smoke when working around
  flammable fuel.

(c)
When refueling, keep the hose and noz- zle of the
funnel and container in con- tact with the metal
of the fuel tank to avoid the possibility of an
electric spark igniting the fuel. Do not overfill
the fuel tank - overflow creates fire hazard.
Wipe up spilled gasoline.
Td) Replace fuel tank cap securely. 15. Always
use a protective fixture when in- flating
tubeless tires that have been repaired or are
loose on the rim. Do not inflate over 30 psi to
seat the tire bead.

• Use putters to remove bearings, bushings, gears,
  cylinder sleeves, etc. when applicable. Use
  hammers, punches and chisels only when abso-
  lutely necessary. Then, be sure to wear safety
  glasses.
• Be careful when using compressed air to dry
  parts. Use approved air blow guns, do not exceed
  30 psi, wear safety glasses or goggles and use
  proper shielding to protect everyone in the work
  area.
• Do not wear rings, wrist watches or loose fitting
  clothing when working on machinery, they could
  catch on moving parts causing serious injury.
  Wear sturdy, rou9h-soled work shoes. Never adjust
  and/or service a machine in bare feet, sandals or
  sneakers.
• Excessive or repeated skin contact with sealants
  or solvents may cause skin irritation. In case of
  skin contact, remove sealant or sol- vent
  promptly by washing with soap and water.
• Prolonged or repeated skin contact with used
  engine oil may be harmful. idinimize the amount
  of skin exposed, and tire length of time used
  engine oil stays on skin. Thoroughly wash
  used oil off of skin as soon as possible with
  soap and water. Oil soaked clothing needs to
  be washed before wearing again.
• IMPORTANT The above is only a partial list of
  safe work rules. In addition, always refer to the
  Operator's Manual for the specific machine for
  additional safe work rules regarding the machine
  operation.

11. Always use a safety bar to block hydraulic
cylinders. Never rely on the machine hydraulic
system to hold when working on loaders, etc. A
hydraulic line or cylinder could fail or some-
one could accidently strike the control levers
causing the loader to fall.

• Electrical storage batteries give off highly
  inflammable hydrogen gas when charging and
  continue to do so for some time after receiving
• a steady charge. Do not under any circumstances
  allow an electric spark or an open flame near the
  battery. Always disconnect a battery cable be-
  fore working on the electrical system.
• Hydraulic fluid escaping under pressure can have
  enough force to penetrate the skin. Hy- draulic
  fluid may also infect a minor cut or open- ing in
  the skin. I f injured by escaping fluid, see
• a doctor at once. Serious infection or reaction
  can result if medical treatment is not given
  immediately.
• Do not attempt to repair or tighten hoses that
  are under pressure, when the boom is raised, or
  with the tractor engine running. Cycle all hy-
  draulic control valves to relieve all pressure
  be- fore disconnecting the lines or performing
  other work on the hydraulic system. Make sure all
  connections are tight and hoses and lines are in
  good condition before applying pressure to the
  system. To locate a leak under pressure, use a
  small piece of cardboard or wood. Never use
  hands.
• Revised November, 1984

6
STANDARD TORQUE DATA FOR INCH NUTS AND BOLTS
FOOT POUNDS

• Recommended torque for all Standard Unplated Nuts
  and Bolts, provided
• Surface finish is oxide coated. oil quenched or
  bright.
• All thread surfaces are clean and lubricated with
  SAE-30 engine oil or equivalent (See NOTE.)
• Joints are rigid, that is, no gaskets or
  compressible materials are used.
• When reusing nuts or bolts use minimum torque
  values.

Multiply the standard torque by .65 when
finished jam nuts are used. .70 whan Molykota,
white lead or similar mixtures ara used as
lubricants. .75 when phosphate coated and oiled
bolts or nuts ara used. .85 when cadmium or zinc
dichromate bolts or nuts are used. .90 whan
hardened surfaces are used under the nut or bolt
head (this applies to standard unplated hardware
onIy).
NOTE
1 FOOT POU ND 1.355 NEWTON METERS
Bolt or Stud Diameter Type 1 Studs OnIy Type 1 Studs OnIy Type 1 Bolts 6 Ieng th or less Type 1 Bolts 6 Ieng th or less Type 1 Bolts Ionger than 6 Type 1 Bolts Ionger than 6 Type b (all Iengths) Type b (all Iengths) Type 8 (all lengths) Type 8 (all lengths) Type 8 (all lengths) Type 8 (all lengths)
Bolt or Stud Diameter Type 1 Studs OnIy Type 1 Studs OnIy Type 1 Bolts 6 Ieng th or less Type 1 Bolts 6 Ieng th or less Type 1 Bolts Ionger than 6 Type 1 Bolts Ionger than 6 Type b (all Iengths) Type b (all Iengths) OnIy when used t in ca st (gray) iron OnIy when used t in ca st (gray) iron All other applications All other applications
Inches Min. Max. Min. Ma x. Min. Ma x. Min. Ma x. Min. Ma x. Min. Ma x.
1/4 5 6 6 7 4 4 9 10 11 13 J 3 14
3/8 21 24 24 24 13 14 33 37 41 46 45 50
ZO 23 53 .60 86 74 75. 8B
1/2 52 58 52 59 31 35 80 90 100 112 115 130
8/IB 7O BO 7S 85 4S 51 115 130 145 100 166 18b
5/8 98 110 104 117 62 70 160 180 200 225 225 255
3/4 174 195 48S Z05 110 125 Z8S 3Z0 M6 40o 400 zl60,
7/8 280 375 480 200 1B0 200 460 575 570 640 645 725
1 4Z0 470 265 500
1-1/8 595 670 380 425 380 425 850 95O 1210 136O 1375 1545
1-1/4 840 946 535 600 535 6OO 1200 1350 170S t92O 1940 21aO
1-3/8 1100 1240 700 785 700 785 1570 1760 2235 2515 2540 2860
-/2 1470 e4o 925 304S 925 lO45 2970 50Tb
t When bolt penetration is 1 -1/2 times the
diameter of the bolt
BOLT TYPE IDENTIFICATION CHART
IH TYPE S.A.E. GRADE DESCRI PTION BOLT HEAD MAR KING
1 E 1 or 2 WILL HAVE A STANDARD MONOG RAM IN THE CENTER OF THE HEAD Low or Medium Carbon Steel Not Heat Treated
5 5 WILL HAVE A NI AND 3 RADIAL LINES Quenched and Tempered Medium Carbon Steel
8 8 WILL HAVE A AND 6 RADIAL LINES Quenched and Tempered Special Carbon or Alloy Steel
The center marking identifies the bolt
manufacturer.
Revised Nov. 1983
Vl
7

• STANDARD TORQUE DATA FOR INCH NUTS AND BOLTS -
  NEWTON METERS
• Recommended torque for all Standard Unplated Nuts
  and Bolts, provided
• Surface finish is oxide coated, oiI quenched or
  bright.
• All th read surfaces are clean and lubricated
  with SAE-3O engine oil or equivalent (See NOTE.)
• Joints are rigid, that is, no gaskets or
  compressible materials are used.
• When reusing nuts or bolts use min im um torque
  values.

Multiply the standard torque by .65 when
finished jam nuts are used. .7O when Molykote,
white lead or similar mixtures are used as
lubricants. .75 when phosphate coated or oiled
bolts or nuts are used. .85 when cadmiu m or zinc
dichromate bolts or nuts are used. .90 when
hardened surfaces are used under the nut or bolt
head (this applies to standard unplated hardware
only).
NOTE
1 NEWTON METER 0.738 FOOT POUND
Type 1 Bolts Type 8 (aII lengths) Type 8 (aII lengths)
Bolt or Stud Type 1 6 length Type 1 Bolts Type 5 Only when usedI All other
Diameter Studs Only or less longer than 6 (all lengths) in cast (gray) iron applications
Inches Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
1/4 7 8 8 9 5 5 12 14 15 18 18 19
IG 18 TS 18 9 11 24 27 SO 34 34 38
28 33 18 19 45 50 56 62 61 68
4T 52 .27 31 72 81
4/2 71 79 71 80 42 47 109 122 136 152 156 17
115 61 156 176 t97

141 159 84 95 21' 244 271 305 305 346
251 278 149 170 .38T 434 482 543 54S 64
244 2?1 244 271 624 780 7?3 868 875 984
360 4OT 360 407 977 1160 1303 1316 1479
516 5T7 516 577 1153 1289 1642 1845 1866 2096
726 814 726 8\4 1628 \832 2313 2605 26d2 2958
950 1065 950 1065 2130 2388 3033 3412 3446 3881
125S 1418 12SS 1418 2822 3175 4DSO 4532 457g - 5349
t When bolt penetration is 1-1/2 times the
diameter of the bolt. BOLT TYPE IDENTIFICATION
CHART
IH TYPE S.A.E. GRADE DESCRI PTION BOLT HEAD MARKING
1 t 1 "gt or 2 WILL HAVE A STANDARD MONOG RAM IN TH E CENTE R OF THE HEAD Low or Medium Carbon Steel Not Heat Treated
5 5 WILL HAVE A AND 3 RADIAL LINES Quenched and Tempered Medium Carbon Steei
8 8 WILL HAVE A AND 6 RADIAL LINES Quenched and Tempered Special Carbon or Alloy Steel
The center marking identifies the bolt
manufacturer
Revised March 1984
VII
8
CONVERSION TABLE
inches to millimeters
lnchea Millimeters Inches Millimeters Inchea Millimeters Inches Millimeters
1 2 3 4 5 6 8 9 10 12 13 14 IS 16 17 18 19 20 21 23 23 24 25 25.4 50.8 76.3 101.6 127.0 152. 4 177. 8 203.2 228. 6 254. 0 279. 4 304. 8 330.2 355. 6 381. 0 406. 4 431. 8 457.2 482. 6 508. 0 533. 4 558. 8 584.2 609. 6 635. 0 26 27 28 29 20 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 660.4 685.8 711.2 736.6 762.0 787. 4 812. 8 838. 2 863. 6 88 9. 0 914.4 939.8 965.2 990.6 1016.0 1041. 4 1066.8 1092.2 1117.6 1143.0 1168.4 1193.8 1219.2 124t.6 1270.0 51 52 52 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 7L 73 73 74 75 1295.4 1220.8 1346.2 1371.6 1397.0 1422.4 1447.8 1473.2 1498.6 1534.0 1549. 4 1574.8 1600.2 1625.6 1651.0 1676.4 1701.8 1727.2 1752.6 1778. 0 1803. 4 1828.8 1854.2 1879.6 L905.0 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1930.4 1955.8 1981.2 2006.6 2032.0 2057.4 3082.8 2108.2 2123.6 2L59.0 2184.4 2209.8 2235.2 2260.6 2286.0 2311.4 2336.8 2362.2 2387.6 2413.0 2438.4 2463.8 2489.2 2514.6 2540.0
1 inch 25.4 millimeters To convert inches to
millimeters, the inch value to be converted
should be written down, carried to as many
decimal places as the desired accuracy requires.
It should then be split into groups of not more
than two figures each. The equivalent of each
group should then be taken from the table, proper
regard being given to the position of the decimal
point in each case, and the equivalent of th9
inch value given. For example, to convert 2.4635
inches to millimeters 2.0000 inches 50.80000
millimeters .4600 inches 11.68400 .0035
inches .08890 2.4635 Inches 62.57290
mTI11meters Correct to 3 declma! places. 2.4635
Inches 62.573 zni11lmeters
9
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CONVERSION TABLE
millimeters to inches
Milllosetera lnchea Millimeters Inches Mlllimetera Inchea Millimeters Inches
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 6 17 18 19 20 21 22 23 24 25 0.03937008 0.07874016 .11811024 .15748031 .19685039 .23622047 .27559055 .31496063 .35433071 .3937008 . 4330709 . 4724409 .5118110 .5511811 .5905512 .6299213 .6692913 .7086614 .7480315 .7874016 . 8267717 . 8661417 . 9055118 . 9448819 . 9842520 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42 44 45 46 47 48 49 50 1.0236220 1.0629921 1.1023622 1.1417323 1.1811024 1.2204724 1.2598425 1.2992126 1.3385827 1.3779528 1.4173228 1.4566929 1.4960630 1.5354831 1.5748031 1.6141732 1.6535433 1.6929134 1.7322835 1. 7716535 1.8110236 1.8503937 1.8897638 1.9291339 1.9685039 51 52 53 54 55 56 57 58 59 80 61 62 63 64 65 66 67 68 69 70 71 72 72 74 75 2.0078740 2.0472441 2.0866142 2.1359842 2.1653543 2.2047244 2.2440945 2.2834646 2.3228346 2.3622047 2.4015748 2.4409449 2.4803150 2.5196850 2.5590551 2.5984252 2.63/7953 2.6771654 2.7165354 2.7559055 2.7952756 2.8346457 2.8740157 2. 9133858 2. 9527559 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 9t 95 96 94 98 99 100 2.9921260 3.0314961 3.0708661 3.1102362 3.1496063 3.1889764 3.2283465 3.2677165 3.3070866 3.3464567 3.3858268 3.4251968 3.4645669 3.5039370 2. 5433071 3.5826772 3.6220472 3.6614173 3.7007874 3.7401575 3. 7795276 3. 8188976 3.8582677 3.8976378 3. 937008
1 mm .03937008 inches To convert millimeters
to inches the millimeter value to be converted
should be written down, carried to as many
decimal places as the desired accuracy requires.
It should then be eplit up into groups of not
more than two figures each. The equivalent of
each group should then be taken from the table,
proper regard being given to the position of the
decimal point in each case, and the equivalent of
the several groups found by addi- tion. This sum
will be the inch equivalent of the millimeter
value given. For example to convert 75.384
millimeters to inches
2.9527559 inches
75.000 millimeters .380 millimeters .004
millimeters 75.384 millimeters
.0149606 .0001574 2.9678739 inches
Correct to 5 decimal places. 75.384 millimeters
2.96787 inches
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STANOARDTOROUEDATA FOR HY0RAUL1CTU8ESANDF771NGS
sizz FO TUBINQ O.D. FO TUBINQ O.D. FO TUBINQ O.D. TUBE NU R 37 FLARED THREAD SI2E TS FITTINGS TO ROOT POUNDS TS FITTINGS TO ROOT POUNDS RoUE NEWTON METERS RoUE NEWTON METERS
Min. Max. Min. Mr
1/4 8.4 R
5 5/16 7.9 1/2-20 12 15 JB 20
6 3/8 9.5 9/J18 21 24 29 3g
8 1/2 12.7 3/4-1 3S 40 47 S4
10 5/8 15.9 7/J4 53 08 72 79
12 3/4 J9.J 1-J/1J2 77 82 )04 111
14 7/8 22.2 1-3/1J2 90 8 122 1Z0
JB 1 25.4 1-5/J6-J2 110 J20 140 163
20 1-\/4 1-\/4 3J.8 1-6/J2 140 J60 190 204
24 LU2 LU2 88.1 IJVA2 175 2J7 237
32 2 2 50.8 2-J/2-12 Z2S 240 3N 325
0-RINO BOSS PLUGS, ADJUSTABLE FITTING LOCX NUTS, SWIVEL JIC - 37 SEATS TORQUE 0-RINO BOSS PLUGS, ADJUSTABLE FITTING LOCX NUTS, SWIVEL JIC - 37 SEATS TORQUE 0-RINO BOSS PLUGS, ADJUSTABLE FITTING LOCX NUTS, SWIVEL JIC - 37 SEATS TORQUE 0-RINO BOSS PLUGS, ADJUSTABLE FITTING LOCX NUTS, SWIVEL JIC - 37 SEATS TORQUE
FOOT POUNDS FOOT POUNDS NETON METERS NETON METERS
Min. Mas. Min. Max.
)0 15 14 20
25 30 34 4J
35 40 47 S4
60 70 81 95
70 80 95 1_at_
80 g0 1N 122
95 \ 15 129 J58
J20 J40 J63 190
250 3tXi 3 407
Above torque figures are recommended for plain,
cadmium or zinc plated fittings, dry or wet
installations Swival nuu aither swaged or
brazed. Then torques are not recommended for
tubes of 1/2 (12.7 mml O.O. and larger witn wall
thickness of .035 (.880 mm) or lv The torque is
specified for .035 (.889 mm) wall tubes on eaCh
application individually.
INSTRUCTIONS FOR THE ADJUSTABLE STANDARD THREAD
TUBE FITTINGS
The following general instructions will apply to
the adjustable straight threaded hydraulic O-ring
boss tube fit- ting of the 370 style shown.
tess-Psi o
12
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the link into your browser. The full manual is
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