Title: New Holland T4020 T4030 T4040 T4050 Tractors (Pin.ZCJA12001) Operator’s Manual Instant Download (Publication No.84576055)
1OPERATORS MANUAL
T4020 T4030 T4040 T4050 Tractor From PIN
ZCJA12001
Part number 84576055 1st edition English May 2012
2TO THE OWNER
This manual contains information concerning the
adjustment and maintenance of your New Holland
T4020, T4030, T4040 and T4050 Tractor. You have
purchased a dependable machine, but only by
proper care and operation can you expect to
receive the performance and long service built
into this tractor. Please have all operators
read this manual carefully and keep it available
for ready reference. This machine was designed
to power and propel itself. It is intended to
load and move materials with a variety of
buckets and forks. Allied attachments built and
supplied by other manufacturers can be used on
the tractor where recommended and approved by
New Holland. Your New Holland dealer will
instruct you in the general operation of your
tractor. (Refer to the Delivery Report at the
back of this manual.) Your dealers staff of
factory-trained service technicians will be glad
to answer any questions that may arise regarding
the operation of your tractor. Your New Holland
dealer carries a complete line of genuine CNH
Original service parts. These parts are
manufactured and carefully inspected to insure
high quality and accurate fitting of any
necessary replacement parts. Be prepared to give
your dealer the model and PIN number of the
engine and tractor, when ordering parts. Locate
these numbers now and record them below. Refer to
the General Information section of this manual
for the location of the model and PIN numbers of
your tractor.
Model
Engine Model
PIN Number
Engine Serial Number
IMPROVEMENTS CNH America LLC is continually
striving to improve its products. We reserve the
right to make improvements or changes when it
becomes practical and possible to do so, without
incurring any obligation to make changes or
additions to the equipment sold previously.
0-1
3CONTENTS
Section 0 To the Owner . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
0-1 Improvements . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 0-1 Federal Emissions
Warranty . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
0-5 California Emission Control Warranty
Statement . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 0-6 Section 1 General Information and
Safety . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 1-1 Notices
for the Users . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 1-1 Tractor Identification . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 1-2 Important
Ecological Considerations . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
1-3 Precautionary Statements . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 1-4 Personal Safety . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
1-4 Machine Safety . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 1-4 Information . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 1-4 Working Safely . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 1-6 Safety
Covers and Guards . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 1-12 Fold-down Roll Bar . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 1-14 Safety Decals . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 1-15 Standardized Symbols . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 1-21 Tractor Noise Level
Information Sheet . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 1-22 Section
2 General Information, Controls and Instruments .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
2-1 Introduction . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 2-1 Control Panel
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 2-2 Operation Indicators . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 2-3 Digital
Instrument Control Panel . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 2-7 Operation Indicator Light Panel . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 2-8 Controls on the Dashboard
and Control Panel . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 2-28 Operating Controls . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
2-30 Seat Adjustment . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 2-34 Gearbox and
transmissions (Controls and their Functions) . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 2-36 Transmission with
Range Gear and Mechanical Shuttle 18.64/24.85 mph
(30/40 km/h) (12F12R) . . . . . 2-37
Transmission with Range Gear and Mechanical
Shuttle 18.64/24.85 mph (30/40 km/h) (16F16R) .
. . . . 2-38 Transmission with Range Gear and
Electro-hydraulic Power Shuttle 18.64/24.85 mph
(30/40km/h) (16F16R) 2-40 Fast Transmissions 40
km/h (24.85 mph) . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . 2-43
0-2
4https//www.ebooklibonline.com Hello dear
friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.eb
ooklibonline.com
5Section 3 Field Operation . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 3-1 Starting and
Stopping . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 3-2 Brakes . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
3-6 Mechanical FWD . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 3-8 Electrohydraulic FWD
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
3-9 LIM-slip Front Differential Lock . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 3-10 Differential Lock . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
3-11 Power Take-off . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 3-12 Power Take-off
Operation . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
3-13 Mechanically Controlled Hydraulic Lift . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 3-15 Implement Three-point Linkage . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 3-19 2WD/FWD Implement
Linkage Points . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 3-24 Auxiliary
Control Valves (Use and maintenance) . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 3-25 Rear
Remote Control Valves . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 3-28 Wheel Track Adjustment (Models T4020,
T4030 and T4040) . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
3-30 Front and Rear Wheel Track Adjustment . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 3-32 Steering Angle Adjustment (FWD Models) .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 3-33 Tires . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 3-38
Use, Maintenance and Replacement . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 3-38 Loading Information . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 3-40 Speed Code . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
3-40 Inflation Pressures . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 3-41 Tire Sizes . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 3-42 R1 Radial Tires . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 3-42 Bias R1 Tires
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 3-43 Turf Bias R3 Tires . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 3-44 Industrial
R4 tIres . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 3-45 FWD Models Tire Selection . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 3-46 Metal Ballasting .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 3-48 Liquid Ballast . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 3-49 Filling
Procedure . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 3-50 Maximum Permitted Weights . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 3-52 Section
4 Lubrication and Maintenance . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 4-1 Tractor Refuelling . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 4-2 Access
for Inspection and Maintenance . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
4-4 Lubrication and Maintenance Table . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 4-5
6Flexible Maintenance . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 4-8 When the Indicator Light
Illuminates on the Dashboard . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 4-13 Every 10 Hours of Work . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 4-17 Every 50
Hours of Work . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 4-18 Every 100 Hours of Work . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 4-20 Every 300 Hours of
Work . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
4-21 Every 500 Hours of Work . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 4-25 Every 1200 Hours or Every
Year . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 4-29 Every 1200
Hours of Work or Every 2 Years . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 4-31 Every
1800 Hours of Work . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 4-35 Electrical System . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
4-36 Recommendations for Bodywork Maintenance . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
4-45 Lubricants and Fluids . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 4-46 Section
5 Troubleshooting, Causes and Solutions . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 5-1 Engine . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
5-2 Electrical System . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 5-5 Hydraulic System .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
5-6 Hydraulic Lift and Three Point Linkage . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 5-7 Brakes . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
5-8 Section 6 Prolonged Tractor Inactivity . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 6-1 Section
7 Accessories . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 7-1 Towing Equipment .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
7-2 Section 8 Specifications and Data . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 8-1 Engine Data .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 8-4 Section 9 Inspections and/or
Operations to be Carried Out . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . 9-1 Section
10 Index . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 10-1
7FEDERAL EMISSIONS WARRANTY (North America Only)
- (California owners emissions warranty is covered
elsewhere) - CNH UK Ltd warrants that your new 1996 and later
heavy-duty off-road diesel engine was designed,
built, and equipped to conform to applicable
U.S. Environmental Protection Agency regulations
for a period of use of five years or 3,000 hours
of operation, whichever occurs first. - The new model year, class of diesel engine, and
emission application determination for your
engine are identified on the emission control
information label affixed to the engine. The
warranty period begins on the date the new
equipment is sold to the first retail purchaser. - Any emission control system parts which are
proven defective during normal use will be
repaired or replaced during the warranty period.
The warranty repairs and service will be
performed by any authorized CNH dealer at the
dealers place of business, with no charge for
parts or labor (including diagnosis). - As the engine owner, you are responsible to
perform all the required maintenance listed in
your owners manual. CNH UK Ltd will not deny an
emission warranty claim solely because you have
no record of maintenance however, a claim may be
denied if your failure to perform maintenance
resulted in the failure of a warranted part.
Receipts covering regular maintenance should be
retained in the event of questions and these
receipts should be passed on to each subsequent
owner of the engine. - It is recommended replacement parts used for
maintenance or repairs be CNH Service Parts to
maintain the quality originally designed into
your emission certified engine. The use of
non-CNH parts does not invalidate the warranty on
other components unless the use of such parts
causes damage to warranted parts. - CNH UK Ltd wishes to assure the emission control
systems warranty is being properly administered.
If you believe you have not received the service
entitled to under this warranty, you should
contact the nearest CNH Office for assistance.
The address and phone number of each Office is
in your equipment owners manual. If additional
assistance or information is needed, contact - Service Department CNH America, LLC 500 Diller
Avenue - New Holland, PA 17557 (717) 355-1121
- Please note that the Emission Warranty does not
cover - Systems and parts that were not first installed
on the new equipment or engine as original
equipment by CNH UK Ltd. - Part malfunctions caused by abuse, misuse,
improper adjustment, modification, alteration,
tampering, disconnection, improper or inadequate
maintenance, or use of non-recommended fuels and
lubricating oils. - Accident caused damage, acts of nature, or other
events beyond CNH UK Ltds control. - Replacement of expendable items made in
connection with scheduled maintenance. - Parts requiring replacement, inspection or
adjustment maintenance intervals for reasons
other than being defective. - Parts which are not CNH Service Parts.
- Loss of time, inconvenience, loss of use of
equipment/engine or commercial loss. - Equipment with altered or disconnected hourmeter
where the hours cannot be determined. - Equipment normally operated outside the United
States.
8- CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
- (North America Only) (California Only)
- Your Warranty Rights and Obligations
- The California Air Resources Board and CNH UK LTD
are pleased to explain the emission control
system warranty on your engine. In California,
new 2004 and later heavy-duty off-road engines
from 50 to 750 HP must be designed, built and
equipped to meet the States stringent anti-smog
standards. CNH UK LTD must warrant the emission
control system on your engine for the periods of
time listed below, provided there has been no
abuse, neglect or improper maintenance of your
engine. - Your emission control system includes parts such
as the fuel injection system and the air
induction system. - Where a warrantable condition exists, CNH UK LTD
will repair your heavy-duty off-road engine at no
cost to you including diagnosis, parts and
labor. - Manufacturers Warranty Coverage
- The 2004 and later heavy-duty off-road engines
are warranted from the original date of delivery
for five years or 3000 hours of operation,
whichever occurs first. If any emission-related
part on your engine is defective, the part will
be repaired or replaced by CNH UK LTD. - Owners Warranty Responsibilities
- As the heavy-duty off-road engine owner, you are
responsible for the performance of the required
maintenance listed in your owners manual. CNH
UK LTD recommends that you retain all receipts
covering maintenance on your heavy-duty off-road
engine, but CNH UK LTD cannot deny warranty
solely for the lack of receipts or for your
failure to ensure the performance of all
scheduled maintenance. - As the heavy-duty off-road engine owner, you
should, however, be aware that CNH UK LTD may
deny you warranty coverage if your heavy-duty
off-road engine or a part has failed due to
abuse, neglect, improper maintenance or
unapproved modifications. - Your engine is designed to operate on
commercially available diesel fuel only. Use of
any other fuel may result in your engine no
longer operating in compliance with Californias
emissions requirements. - You are responsible for initiating the warranty
process. The ARB suggests that you present your
heavy-duty off-road engine to a CNH dealer as
soon as a problem exists. The warranty repairs
should be completed by the dealer as
expeditiously as possible. - If you have any questions regarding your warranty
rights and responsibilities, you should contact
your nearest CNH Office at the address and
telephone number listed on the Owner Assistance
page of your equipments operator manual. - Prior to the expiration of the warranty, you must
give notice of any failure of an emission control
warranted part. Such notice must be given to CNH
UK LTD or an authorized CNH dealer, and you must
deliver the engine to the repair location. - You, the owner, are responsible for incidental
costs incurred by yourself or your employees as a
result of an unwarrantable failure. Examples of
such costs are communication expenses, meals and
lodging. - The owner is responsible for any business costs
or losses, any downtime expenses and any
cargo damage which result from the failure of
a warranted part. CNH UK LTD is not responsible
for other incidental or consequential damages,
including, but not limited to fines, theft,
vandalism or collisions. - Parts covered
- This emission control system warranty applies to
the following emission control parts
Electronic Control Unit Fuel Injection Pump
Fuel Injectors Turbocharger
Intake Manifold Charge Air Cooler Exhaust
Manifold Boost Pressure Tubing (connection to
Aneroid Device on F.I.P.)
Any replacement part, equivalent in performance
and durability, may be used in the performance of
any maintenance or repairs and must be provided
without charge to the owner. The use of these
parts does not reduce the warranty obligations of
CNH UK LTD. However, CNH UK LTD recommends the
use of new, genuine CNH service parts or CNH
approved rebuilt parts and assemblies. CNH UK LTD
also recommends that the engine be serviced by a
CNH authorized dealer. CNH UK LTD
Responsibilities Warranty work will be provided
at no charge to the owner at any authorized
dealer, using genuine CNH service parts or CNH
approved rebuilt parts or assemblies. The owner
will not be charged for diagnostic labor which
leads to the determination that a warranted part
is defective, if the diagnostic work was
performed at a warranty station. CNH UK LTD is
liable for damages to other engine components
caused by the failure under warranty of any
warranted part. Warranty Limitations CNH UK LTD
is not responsible for failures resulting from
abuse or neglect by owner or operator. CNH UK LTD
warrants to the ultimate purchaser and each
subsequent purchaser that the engine is designed,
built, and equipped so as to conform with all
applicable regulations adopted by the Air
Resources Board, and that it is free from defects
in materials and workmanship which cause the
failure of a warranted part. Any warranted part
which is not scheduled for replacement as
required maintenance, or which is scheduled only
for regular inspection to the effect of repair
or replace as necessary is warranted for the
warranty period. Any warranted part which is
scheduled for replacement as required maintenance
is warranted for the period of time prior to the
first scheduled replacement point of that
part. CNH UK LTD is not liable to warrant
failures caused by the use of add-on or modified
parts. CNH UK LTD is concerned to ensure proper
maintenance of the engine to maximise emissions
performance. Information on care and replacement
of engine air cleaner, and all other aspects of
engine maintenance is provided in a manual
supplied to the owner. A maintenance schedule
chart is provided in the manual.
9(North America Only) (California Only)
CALIFORNIA Proposition 65 Warning Diesel engine
exhaust and some of its constituents are known
to the State of California to cause cancer, birth
defects, and other reproductive harm. Battery
posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the
State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
10SECTION 1 GENERAL INFORMATION AND SAFETY
NOTICES FOR THE USERS
GENERAL GUIDELINES This Use and Maintenance
Manual provides a guide for the user with regard
to running-in, use and maintenance of the
tractor.
SAFETY Safety precautions for the operator and
bystanders are shown on the following pages.
Read the safety instructions and follow
recommendations and hints before starting to use
the tractor.
Read this manual carefully and keep in a
convenient place for future reference. Do not
hesitate to contact your local dealer for any
queries concerning your tractor. The dealer can
provide skilled personnel, trained by the
manufacturer, original service parts and all
tools and equipment necessary for your service
requirements.
SERVICE AFTER THE FIRST 50 HOURS OF WORK The
operations required for the first service are
shown at the end of the Manual, immediately prior
to the index.
After the first 50 hours of use, return to the
dealer with your tractor and this Manual in
order to carry out the Manufacturers checks and
to fill in the certificates included on pages 1
and 3). The first sheet (page 1) must be
compiled on completion of the service and held
by the dealer. The second sheet (page 3) must be
kept in the Manual for documentation and
reference purposes. Check that both copies are
signed by both yourself and the dealer.
The tractor is designed as a power generator and
drive-propulsion unit for use in normal and
traditional agricultural conditions.
The tractor is also designed to provide maximum
performance, economic running and easy use over
a wide range of operations. Prior to delivery,
all machines are carefully inspected (by both
the Manufacturer and your local authorized
dealer), to make sure that they reach the user
in perfect condition. To maintain the tractor in
this condition and ensure trouble-free
operation, the routine mainte- nance described
in Section 4 of this manual must be carried out
at the specified intervals.
SPARE PARTS Non-original spare parts have not
been tested or authorized by the Manufacturer.
Installment and/or use of such products may
adversely affect the tractors design
specifications, thereby compromis- ing
operational safety. The manufacturer cannot be
held responsible for any damage resulting from
the use of non-original spare parts.
CLEANING THE TRACTOR Your tractor is an advanced
machine, fitted with an electrohydraulic control
system. Care must be taken when cleaning the
tractor, especially if a pressurized water
cleaner is used.
No modifications may be made to the tractor
without written authorization from the
Manufacturer.
- Never stand too close to the tractor or direct
the water jet on electrical components, seals or
intake openings, etc. - Never direct jets of cold water at the hot engine
or exhaust. See also Section 4 (RECOMMEN-
DATIONS FOR BODYWORK MAINTENANCE).
WARRANTY The tractor is guaranteed in accordance
with current legislation in your country and in
line with contractual agreements reached with
the dealer at the time of sale. However, the
warranty is no longer valid if the rules and
instructions for the use and maintenance of the
tractor, described in this Manual, are not
observed.
11SECTION 1 - GENERAL INFORMATION AND SAFETY
TRACTOR IDENTIFICATION Serial numbers identify
the tractor and its main components. The
identification data must be supplied by the
dealer for requests for spare parts or service
operations. Identification data is of fundamental
importance in the event of theft of the tractor.
The location of the various identification data
is shown below.
Engine identification data plate (on the engine
block on the right-hand side (T4040 and T4050),
(on the engine block on the left-hand side
(T4020 and T4030).
Frame identification data plate.
Frame and engine type identification data plate.
Tractor frame number identification data plate
(stamped on the axle support under the bonnet).
1
12SECTION 1 - GENERAL INFORMATION AND SAFETY
IMPORTANT ECOLOGICAL CONSIDERATIONS
Soil, air and water are essential elements for
agriculture and for life in general. If local
legislation does not control the treatment of
certain substances, the production of which is
necessitated by advanced technologies, products
derived from chemical and petrochemical products
must be used and disposed of according to the
rules of common sense.
- Avoid spillage when transferring used engine
cooling liquids, engine and transmission lubri-
cants, hydraulic oils, brake fluids, etc.. Never
mix used brake oil with fuel oil, or fuel oil
with lubricants. Store safely until suitable
disposal can be arranged according to national
legislation or local regulations. - Modern anti-freeze liquids and solutions, e.g.
anti-freeze and other additives, must be replaced
every two years. They must not be left to be
absorbed into the ground, but must be collected
and disposed of in a suitable manner. - Do not open the air conditioning systems to carry
out work. These systems contain gas that must
not be released into the atmosphere. Contact
your dealer or specialized personnel, who are
equipped with the appropriate equipment and are
authorized to re-fill the system. - Any leakage or defect in the engine cooling or
hydraulic systems must be repaired immediately. - Do not increase the pressure in pressurized
systems, as this may cause component parts to
burst. - When welding, make sure that hoses are properly
protected as sparks or molten material may
puncture or weaken the tubes and sleeves,
resulting in leakage of oil, cooling liquid, etc.
The following recommendations may be of help
- Find out what the relevant legislation in your
country stipulates. - Ask your suppliers of lubricants, oils, fuels,
anti-freeze, detergents, etc. for information on
the effects of these products on humans and the
environment and for instructions concerning
their use, storage and disposal. In many cases,
local agricultural consultants will be able to
provide assistance.
RECOMMENDATIONS
1. Avoid using unsuitable, pressurized filling
- systems or fuel cans when filling tanks, as these
may cause considerable spillage and leakage of
liquids. - As a general rule, do not allow liquid fuels,
lubricants, acids, solvents, etc., to come into
contact with the skin. The majority of these
products contain substances that are potential
health hazards. - Modern lubricants contain additives. Do not burn
contaminated fuel oils and/or oils used in
conventional heating systems.
10. Do not adjust the setting of the fuel
delivery system as this will alter the emission
of exhaust fumes. NOTE The engines installed on
the tractors comply with anti-pollution
legislation.
13PRECAUTIONARY STATEMENTS
SECTION 1 - GENERAL INFORMATION AND SAFETY
PERSONAL SAFETY Throughout this manual and on
machine decals, you will find precautionary
statements (DANGER, WARNING, and CAUTION)
followed by specific instructions. These
precautions are intended for the personal safety
of you and those working with you. Please take
the time to read them. DANGER This word DANGER
indicates an immediate hazardous situation that,
if not avoided, will result in death or serious
injury. The color associated with Danger is
RED. WARNING This word WARNING indicates a
potentially hazardous situation that, if not
avoided, could result in death or serious
injury. The color associated with Warning is
ORANGE. CAUTION This word CAUTION indicates a
potentially hazardous situation that, if not
avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe
practices. The color associated with Caution is
YELLOW.
FAILURE TO FOLLOW THE DANGER, WARNING, AND
CAUTION INSTRUCTIONS MAY RESULT IN DEATH OR
SERIOUS BODILY INJURY.
MACHINE SAFETY The precautionary statement
(IMPORTANT) is followed by specific
instructions. This statement is intended for
machine safety. IMPORTANT The word IMPORTANT
is used to inform the reader of something he
needs to know to prevent minor machine damage if
a certain procedure is not followed. INFORMATION
NOTE Instructions used to identify and present
supplementary information.
ASAE S441.3 FEB04 ISO 11684 VERSION - FEB 08
14SECTION 1 - GENERAL INFORMATION AND SAFETY
IMPORTANT WARNINGS The machine is designed and
produced exclusively for agricultural use.
The user must also observe the rules concerning
general safety and accident prevention, including
the Highway Code when driving on public highways.
Any arbitrary modifications made to this machine
will release CNH AMERICA LLC from any liability
resulting from damage or injury.
All other use will be considered to be contrary
to the use specified by CNH AMERICA LLC, who
cannot be held liable for damage to property or
the machine, or for personal injuries which may
result.
CNH AMERICA LLC and all its distribution
organizations, inclusive of, but not restricted
to, national, regional or local distributors,
cannot be held liable for damage resulting from
the malfunction of parts and/or components not
approved by CNH AMERICA LLC.
Persons who risk improper use will therefore
assume the responsibility for any consequences
arising from such use.
Compliance with the instructions for use, mainte-
nance and repairs described in this manual, are
the essential preconditions for the use
specified by CNH AMERICA LLC.
Under no circumstances will a guarantee be issued
for products made or sold by CNH AMERICA LLC
that are damaged as a result of the malfunction
of parts and/or components not approved by CNH
AMERICA LLC.
The machine must only be used, serviced or
repaired by personnel trained in the relevant
working methods and safety regulations and who
have been authorized to work on the machine.
15SECTION 1 - GENERAL INFORMATION AND SAFETY
WORKING SAFELY
- It is advisable to keep a first aid kit on hand.
- The tractor must only be used by responsible
personnel, trained in tractor use and authorized
to operate the machine. - Do not alter the injection system calibration in
an attempt to increase maximum engine speed.
- During the manufacturing of this tractor, every
step has been taken to ensure safe operation.
However, the best way to avoid accidents is to
exercise caution at all times. Once the accident
has already happened it is too late to remember
what steps should have been taken. - Read this manual carefully before starting,
using, carrying out maintenance, refuelling or
perform- ing any other type of operation on the
tractor. - The time spent reading this manual will allow you
to get to know your tractor, thereby saving time
and effort. This will also help prevent
accidents from taking place. - Read all the safety decals on the machine and
follow the instructions thereon before starting,
operating, refuelling or carrying out maintenance
on the machine. Promptly replace any decals
that are damaged, lost or illegible. - Clean the decals if they are covered by mud or
debris. - Remember that the tractor is exclusively
designed for agricultural use. Any other use will
require prior authorization from CNH AMERICA
LLC.
2 9. Do not wear loose clothing that may be
trapped in moving parts. Check that all rotating
parts connected to the power take-off are
correctly protected.
16SECTION 1 - GENERAL INFORMATION AND SAFETY
- Do not alter the calibration of the pressure
relief valves in the various hydraulic circuits
(hydro- static steering, hydraulic lift,
auxiliary control valves, etc.). - Avoid using the tractor in unsuitable physical
conditions, stop work instead. - Enter and leave the tractor using the steps and
handles provided. Keep these fittings free of mud
and debris. - Always operate with the cab or roll bar correctly
and securely fitted on the tractor periodically
check that the fittings are not loose and that
all parts of the structure are free from any
damage and deformation. Do not modify the roll
bar by welding parts, drilling holes, etc., as
this could adversely affect the rigidity of the
structure.
24135
3 18. Before moving the tractor, always check
that the area is free of persons or obstacles.
- STARTING THE TRACTOR
- Before starting the engine, check that the
handbrake is on and that the gears and power
take-off are disengaged, even if the tractor is
fitted with a start-up safety device. Never
disconnect the start-up safety switch. If the
switch does not work correctly, contact your
local dealer for eventual repair operations. - Before starting the engine, make sure that all
attached implements are lowered to the ground. - Before starting the engine, check that all covers
and guards are correctly in position (roll bar,
hood side panels, power take-off guard, front
axle transmission shaft cover, etc.).
17. Never start or maneuver the tractor unless
seated in the driving position.
24134
4 19. Never run the engine in a closed space
without ensuring adequate ventilation. Exhaust
fumes are damaging to the health and can be
lethal.
17SECTION 1 - GENERAL INFORMATION AND SAFETY
USING THE TRACTOR 20. Select the most suitable
wheel setting for the work in hand, i.e. the
setting that provides the best stability.
- When travelling downhill, keep the tractor in
gear. Never release the clutch and never leave
the gears in neutral. - When the tractor is moving, the operator must
remain correctly seated in the driving position. - Never get on or off the tractor while in
movement. - When using the brakes, press the pedal down
slowly. - Avoid taking bends at high speeds.
- Always use the tractor at a speed that will
guarantee safe operation on the type of land
being worked. When working on uneven ground, use
maximum care to ensure proper stability. - If you have to work with the tractor on a
gradient, for example on hillsides, drive at
moderate speed especially when taking bends.
24136
24137
5 21. Engage the clutch slowly if engaged too
quickly, especially when the tractor is getting
out of a hole, ditch or operating on muddy
ground or steep slopes, the tractor may
overturn. Release the clutch immediately if the
front wheels start to lift.
24223
- 7
- Proceed with maximum caution when working with
the wheels near the edge of ditches or slopes. - When driving on public highways, observe the
Highway Code.
6
18SECTION 1 - GENERAL INFORMATION AND SAFETY
31. When driving, do not rest your feet on the
brake or clutch pedals.
24139
9 38. When towing, do not negotiate bends with
the differential lock engaged as this may
prevent you from steering the tractor.
24138
- 8
- Never carry passengers, not even inside the cab,
unless the machine is fitted with an approved
extra seat. - When driving on roads, connect the brake pedals
using the plate provided. Braking when the
pedals are not connected could cause the tractor
to skid. Avoid excessive wear on the brakes by
using engine braking.
- USING IMPLEMENTS AND AGRICULTURAL MACHINERY
- Do not connect implements or machinery that
require more power than can be generated by your
tractor model. - Never negotiate sharp bends with the power
take-off under a heavy load this may damage the
universal joints on the transmission shaft
connected to the power take-off. - Never stand between the reversing tractor and
the implement when hitching.
- TOWING AND TRANSPORT
- To guarantee tractor stability when moving,
adjust the hitching device according to the
trailer or implement to be used. - Drive slowly when towing extremely heavy loads.
- For your own safety, do not tow trailers that are
not fitted with an independent braking system. - If the tractor is used to tow heavy loads, always
use the hitching device and never hitch loads
onto the lower arms or the top link of the
three-point linkage. This may result in tipping
or overturning.
19SECTION 1 - GENERAL INFORMATION AND SAFETY
42. When using implements that require the
tractor to be stationary with the engine
running, keep the gear and range levers in the
neutral position, apply the handbrake and use
suitable wheel chocks.
47. Park on flat surfaces, where possible, put
the tractor into gear and apply the handbrake.
On slopes, in addition to applying the
handbrake, put the tractor in first gear when
facing downhill. As an additional safety
measure, use wheel chocks. This procedure is
compulsory when parking with a trailer hitched.
24140
24143
- 10
- Do not operate machines connected to the power
take-off without first ensuring that the
operating range of the machine is free of
bystanders. - Also check that all rotating parts connected to
the power take-off shaft are correctly
protected. - Add rear ballast when using lifting equipment
fitted to the front of the tractor.
11
SERVICING THE TRACTOR
CAUTION
In this manual, some illustrations show panels or
covers removed in order to facilitate explana-
tions. Never use the tractor without the panels
or guards in place.
- STOPPING THE TRACTOR
- When the tractor is stationary, never leave
connected implements in the raised position. All
implements must be lowered before stopping the
engine. - Before leaving the driving position, move the
gear lever to the neutral position, disengage
the power take-off, apply the handbrake, stop
the engine and put the tractor in gear. - Always remove the ignition key from the
dashboard when leaving the tractor unattended.
- Do not work on the tires with unsuitable
equipment or without the necessary experience.
Incorrect tire fitting may put safety at risk. - If in doubt, contact skilled personnel.
- When changing or storing tires, make sure they
are stacked correctly and cannot roll or topple
over causing personal injury.
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21SECTION 1 - GENERAL INFORMATION AND SAFETY
50. Before removing any hydraulic tubing, check
that the system is not pressurized.
2414
24265
- 14
- Before inspecting, cleaning or carrying out
maintenance on the tractor (or any implement
connected to the tractor), always ensure that the
engine is switched off, the gears are in
neutral, the brakes are on, the power take-off
is disengaged and that all moving parts are
stationary. - Do not fill up the fuel tank completely if the
tractor is to work in extremely sunny
conditions, as the fuel may expand and escape.
If this occurs, dry up the spillage immediately.
- 12
- Leaks of pressurized oil can cause serious
injuries. When looking for leaks use the
appropriate safety equipment screens, safety
glasses and gloves. - Before touching any electrical components,
disconnect the ground lead from the battery.
24144
24142
13 53. Only remove the radiator cap after the
engine has been allowed to cool. With the engine
switched off, use a cloth to slowly unscrew the
cap and release the pressure before completely
removing the cap.
15
56. Always keep a fire extinguisher at hand.
1-11
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