Designing Reliable & Cost-Effective Cable Assemblies – The Golden Tips - Miracle Electronics - PowerPoint PPT Presentation

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Designing Reliable & Cost-Effective Cable Assemblies – The Golden Tips - Miracle Electronics


You need to partner with genuine cable assembly manufacturers in India so that you can always get only reliable products, those that are high on performance, and also cost-effective. – PowerPoint PPT presentation

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Title: Designing Reliable & Cost-Effective Cable Assemblies – The Golden Tips - Miracle Electronics

Reliability is of utmost importance when it comes
to any electrical device, because such devices
may experience electrical surges, and may be
highly sensitive too. This brings to us the
importance of reliable cable assemblies too. It
is only the cable assemblies that can help in
keeping the devices protected against such surges
or any other environmental issues. Moreover,
reliable cable assemblies can help transfer
signals effectively from one point to another. It
is thus absolutely important to have reliable
cable assemblies for your application.
But, the facet of reliability may also bring a
surge in the costs, isnt it? That certainly
goes without saying. However, you NEED TO find
a way to have reliability and cost-effectiveness
clubbed together. And for this, you need a
genuine and reliable manufacturer. Miracle
Electronics is one of the most reliable cable
assembly manufacturers in India you can trust to
help you with genuine reliable products, without
being too heavy on your pocket. Lets help you
know what makes Miracle Electronics products so
reliable, yet cost-effective.
The factors to consider It is important to
understand that minute attention needs to paid to
every facet like the type of wire, the type of
connector, the type of jacketing, the placement
of cable ties, the overall tolerance, etc. All
these aspects play an important role in
determining the material costs, manufacturing
costs, and long-term reliability of a cable
assembly. Below are a few things, which need to
be carefully considered, or else they may add
unnecessary costs and complexities to a cable
assembly. The type of insulation PVC insulation
is less expensive and also easier to work with in
the manufacturing process, as compared to other
materials like Teflon. Hence, whenever possible,
PVC insulation should be chosen to save on
costs. The type of external protection You may
either jacket or shield your wires. Both these
types provide excellent external protection, but
shielding proves to be more expensive as it
requires additional labour to install terminals
and connectors, thus adding to the costs. The
type of contacts Soldering contacts require a
very high degree of trained operations and labour
time, which makes them more expensive as compare
to crimped contacts. Crimped contacts should
thus be chosen when you want to save on
costs. The type of tie wrap The type of tie wrap,
and the number of tie wraps required, determine
the costs involved. Tie wrap prices vary from
manufacturer to manufacturer, and the labour
involved so choose your tie wrap and
manufacturer wisely. The tolerances Designers
generally take the safe path of using tight
tolerances on cable assemblies. But, tight
tolerances are actually unnecessary. The tighter
the tolerances are, the more difficult it
becomes to manufacture the assembly thus making
the end product more expensive. These are just a
few things, which when considered, can
significantly impact the overall cost of an
assembly. But, you must make it a point to
partner with genuine
cable assembly manufacturers in India, who can
help you not only save costs , but can at the
same time also provide you with the right kind of
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