Wire Bundling – Which Type Is Suitable For Your Application - Miracle Electronics - PowerPoint PPT Presentation

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Wire Bundling – Which Type Is Suitable For Your Application - Miracle Electronics


When you have a complex application requiring hundreds or thousands of wires to be installed, you’ll need to approach wire harness manufacturers from India. But, before that, make sure you know the kind of wire bundling you need. – PowerPoint PPT presentation

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Title: Wire Bundling – Which Type Is Suitable For Your Application - Miracle Electronics

Wire Bundling Which Type Is Suitable For Your
Application? - Miracle Electronics Almost every
industry today uses wires and cables, which is
why these components have found excessive usage
and demand. And, in applications that require
hundreds and thousands of wires to perform, we
can't imagine the mess that could be created!
This is why manufacturers have found an
alternative to this wire harnesses
aspects-every-wire-harness/), wherein similar
wires are clubbed together into a bundle to
reduce the number of individual wires to be
handled, thus reducing the mess, the space used,
and the possible accidents. Miracle Electronics
are one of the best wire harness manufacturers
from India you can approach to have all kinds of
wire harnesses built, no matter how simple or
complex your application.
Speaking of complex applications, where hundreds
and thousands of wires need to be used, and all
cut to the same length before being harnesses,
can you imagine how manual labour or even
machineries would utilize hours to cut these
wires to the exact length required!? To reduce
such time, effort, and money, one popular process
that is used is wire bundling. Wire bundling is
when multiple wires are bundled together using a
binding, so that specific cables are kept
together over a distance. This helps organize the
wires efficiently so as to simplify the
application. Types of wire bundling There are
various types of wire bundling used, depending
upon the purpose and application. Let us take a
look at some of the most popular
applications. Straight wire bundling This type of
bundling has all the wires tied beside one
another, untwisted. The bundle is kept together
from one end to the other, having little or no
breakouts. This kind of bundling configuration is
laid in trays, and can be installed very easily.
This is one of the most popular configurations
used because of the wide array of applications
is can be used in, and the benefits it can offer.
The best benefits that can be achieved with
straight wire bundling include that it can help
with heat distribution, and provides an organized
and efficient wiring layout. It also makes
maintenance very easy, while saving on time and
labour. Straight wire bundles must be placed,
and not pulled into place, which is why they are
most commonly used in power plants, generators,
LED lighting systems,
hospitals, waste facilities, and HVAC systems.
With all the benefits and convenience offered,
straight wire bundles are a strong choice that
are the most reliable and simple. But, one
drawback that comes with straight wire bundling
is that it isn't as flexible as other
configurations. Staggered wire
bundling Staggered wire bundling has the same
layout as the straight wire bundling, wherein
the wires are laid straight and beside one
another, but the only difference being that the
main bundle is made up of smaller bundles, with
the smaller bundles breaking off at the desired
length. This makes breakouts and installing the
wires in multiple systems more efficient and
space conscious. The cables that can be used in
staggered wire bundling may include electronic
cables, data cables, bundling wire cables, fiber
optic cables, tray cables, coax cables, and many
more. The staggered wire bundling is one of the
most challenging configurations, but it also
benefits the most. Staggered wire bundles are
used in constructional applications, security
systems, conveyor systems, solar panels, LED
lighting systems, and hospitals. Spiral wire
bundling The spiral wire bundling configuration
has the cables tied together, and twisted
tightly. This twisting helps in stopping the
electromagnetic interference, making this type of
bundling preferred in data centers and
communication systems. Moreover, the twist helps
in offering the bundle the ability to be pulled
a conduit, unlike in the case of other
configurations where the bundles need to be laid
in trays. With the special kind of design that
spiral wire bundles come in, they are most space
conscious and flexible, enabling them to be used
is very tight difficult to reach locations.
These bundles are thus conveniently used in data
systems, communication systems, robotic and
automation applications, wind farms, solar
farms, conveyor belt systems, control systems,
and hospitals. As you can see, each type of
wire bundling configuration has its own pros and
cons, and unique applications. So, decide on what
you want, and place your order
accordingly. For more Information
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