What Technique Is Applied By Power Cable Manufacturers For Production Process?

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Welcome To Ultracab

• Wires Cable Manufacturers Company

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What Technique Is Applied By Power Cable
Manufacturers For Production Process?

• A power cable is an electric device that is
  particularly used to assemble one or more
  electric conductors. Power cable manufacturers
  use these for the transmission of the electric
  current. These wires and cables are installed for
  the permanent transmission of the electric
  current in the building, houses which can be
  buried in the air or run overhead. Also, there
  are flexible power cables which are used for
  portable devices such as mobile tools, machinery.

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Power cable manufacturing process

1. Conductor The most common material used for the
   manufacturing of the power cable is the copper,
   as the copper as the high electrical
   conductivity. For this process copper is refined
   to high purity before using it as a conductor the
   copper is refined into two stages
2. The cooper refined through a large fire furnace
   to remove the unwanted impurities and cast a
   copper anode.
3. Afterward the copper is passed through a
   sulphuric acid through which the cooper gets
   deposited on the cathode.

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• 2) Insulation Different types of insulation
  material are used for the manufacturing of
  different cables. The most commonly used
  insulating material is plastic material such as
  PVC, polyethylene, polyamides. In this process,
  the plastic is tested to meet a technical
  specification and is wrapped to the conductor
  using an extrusion machine.

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• 3) Cable Making In this process, the insulated
  conductors are turned and twisted together to
  form a particular conjuration. A number of rolled
  filled with conductor revolve around the central
  axis this process is known as standing.
• In this process, cables are needed to be
  protected from getting damaged which done with
  the help of braiding. In the braiding, the
  material is being interwoven over the insulated
  flexible cable such that each strand crosses to
  form a spiral.
• 4)Ancillary Operation In this process, larger
  cables are passed on the drums which have a quite
  long diameter. These wooden drums are either made
  of wood or steel.

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HAZARDS OF THE CABLE INDUSTRY

• The most widespread hazard of the power cable
  industry is that it makes a lot of noise. In this
  industry, the noisiest operation is wire drawing,
  braiding, the copper fire refinery, continuous
  casting of copper roads and cable drum
  manufacturing.
• Most of the rubbers and plastic which is used as
  insulators emit copious smoke and toxic gases
  while exposed to fire.

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• Hence it can be said power cables are made of two
  components that is conductor and insulator. The
  conductor is most commonly made up of the copper
  and the insulator is made PVC material. This is
  how the power cables manufacturers produce their
  products.

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Products
Domestic Cables

• PVC/XLPE Power Control cables for LT
  Applications
• Multi Core Flexible cables for Industries
• House Wires/ Building Wires
• Flat Cables for Submersible pumps
• Telephone Cable
• Instrumentation Cables

International Cables

• Auto Cables
• Industrial Cables
• Welding Cables

UL Approved Cables
Special Cables

• Single Core Wires
• Multi Core Cables

• Super Flat Submersible Cable for Higher
  Temperature
• Ultra Triple Protected (UTP) House Wire - FR
• Elevator Cable

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