Are You Looking For Stronger Wire Harness Designs | Miracle Electronics

1
Are You Looking For Stronger Wire Harness
Designs Miracle Electronics
Wire harnesses are one of the most important
components of electrical and electronic systems.
They are highly useful to combine wires into
neatly assembled bundles to keep the wires
secured and operators safe from hazards. If you
are planning to purchase wire harnesses,
especially customized ones, it is advised that
you identify all your requirements beforehand so
that you can build a wire harness that complies
to all your needs. After all, identifying all
your wire harness requirements before the
design process can help you strengthen
product development efforts. Miracle Electronics
is the best wire harness manufacturer in India
that you can rely upon to build the finest
customized wire harnesses for you that cater to
your requirements completely, avoiding
over-designing that can add to your expenses, and
under- designing that fail to meet your
expectations. Mentioned below are some of the
basic factors one must consider while designing
a wire harness design.
Electrical Requirements Because wire harnesses
are related to electrical and electronic systems,
it is highly essential that they meet specific
electrical requirements. These may include
operating current, operating voltage,
connector-related resistance, number of contacts,
grounding, signal speed, and separation of power
and signals.
2
Operating Environment The operating environment
that the wire harnesses need to be used in is of
utmost importance to avoid hazards or damage of
the harnesses or equipment. If wire harnesses are
to be used in harsh climates and extreme
temperatures, it must be clearly mentioned. Other
operating environments include chemicals,
pressure, and humidity. Quality Quality of the
wire harnesses to be used must be standardized
and approved by the norms of DGAQA and MSQAA.
Also, the production processes must be certified
for quality to an ISO 9001 standard to prove
that a quality management system is
followed. Safety and Regulatory
Requirements Safety is one of the prime concerns
when it comes to handling electrical and
electronic systems and equipment. This is why
wire harnesses need to comply with several safety
and regulatory requirements like Restriction of
Hazardous Substances (RoHS), Registration
Evaluation Authorization and Restriction of
Chemicals (REACH) compliance, UL, CE,
etc. Cable Type There are two basic types of
cables you can choose from flat and round. Flat
cables are used for mass termination, while
round cables are used for long cable runs, or
when flexibility and compactness are required.
But, both these types of cables come in
multi-conductor or twisted pair configurations,
and are available with or without shielding, as
required. So, make sure to choose your cable
types wisely. Coupling Mechanism There are
various coupling mechanisms available for
implementation in wire harnesses, like threaded
connectors, push-together connectors, and
Bayonet-style connectors. It is important to
understand such connections, and also to analyze
what kind of coupling mechanism will suit your
requirements. Miracle Electronics is a leading
wire harness manufacturer in India who has all
the experience and capabilities to customize a
wide range of wire harnesses of all types, with
all quality procedures kept in check and
certified for quality to ISO 9001, AS9100C and
the products approved by DGAQA and MSQAA for
platform specific applications. Additionally,
all the wire
3
harnesses are tested for dimension, weight,
continuity, high pot, pull tests, and compliance
to environmental requirements. For more
details, please visit