State of Art Injectable Dry Powder Filling Machine

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State of Art Injectable Dry Powder Filling Machine
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For More information About Injectable Dry Powder
Filling machine
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1. Significance of Injectable Dry Powder Filling
Machine

• The injectable dry powder filling machine also
  known as micro dosing powder filling machine
  they found their extensive used in injectable
  section of pharmaceutical industries where They
  are used for the dosing of injectable powders
  into vials.
• The powders are filled into Glass Vial using a
  unique vacuum -pressure dosing system. After
  that, the glass vials are sealed with a rubber
  stopper.
• These series of micro dosing injectable dry
  powder filling machine can fill from 50 mg to 6
  grams powder in vial.

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2. Different model of Injectable dry powder
filling machine
Single wheel Injectable dry powder filling
machine Output 120 Vials per minute
Double wheel Injectable dry powder filling
machine Output 240 Vials per minute
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3. Salient Features of Injectable Dry powder
filling machine

• Compact footprint where different modules like
  turntables, filling and rubber stoppering are
  assembled as one unit with minimum space
  requirement.
• Entire transmission of machine is helical gear
  driven, which impart long and trouble free
  operation.
• CGMP Design.
• Highly precise powder dosing system based on
  Vacuum -pressure.
• Simple, fast and repeatable changeover.
• Positive vial transport system i.e. vial
  separator guide vials through module like
  filling, stoppering ensuring they remain upright
  during transport.
• Parts come in Contact with Sterile Powder
  Rubber stoppers are of AISI 316L.

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3.1 Salient Features of Injectable Dry powder
filling machine

• Multiple dosing of injectable / sterile powder or
  changeover of container size and different fill
  size is possible by just changing the vial
  separator or size of the piston respectively
• NO VIAL NO FILL scheme eliminates wastage of
  costly Powder.
• Special delrin conveyor belt to avoid sticking of
  vial on conveyor.
• All electronics are of CE Certified.
• Autonomous pneumatic circuit i.e. Vacuum and
  pressure circuit.
• Vacuum Filter of 10 micron and Air filter of 2
  micron.
• The electrical system of the equipment is being
  housed as per cGMP and cGEP standards with
  adequate safety
• Digital Vacuum and pressure switch for monitoring
  vacuum and Air.

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4. How does these machine works

• The Injectable dry Powder Filling Machine with
  rubber stopper unit is having vari-speed S.S.
  Slat chain Conveyor with optional Turn Table at
  in-feed out-feed.
• When the machine starts Vials are feed from Turn
  Table. Product wheel will separate the vials,
  Powder is comes from the Hopper, Suck by Filling
  wheel then fill in to vial by piston assembly
  fitted in Filling Wheel.
• Now, filled vials are travel to Stopping Station,
  Rubber stopper are comes from the hopper by chute
  one by one with the help of vibratory system.
  Rubber stopper puts on vials press wheel are
  press the stopper on vials. Now, Filled Stopper
  vials are goes to discharge end

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5. Typical Specification
Particular Specification Specification
Type of Machine Automatic single head injectable dry powder filling machine Automatic Double head injectable dry powder filling machine
Filling Speed 120 Vials/minute based on 5-10ml vial for Single Dosage(Depending up on size/types of vial powder density) 240 Vials/minute based on 5-10ml vial for Single Dosage(Depending up on size/types of vial powder density)
Design Left to Right Left to Right
Dosage 50 mg to 1.5 grams. Single Dose (with Change Parts) 1.5 grams to 6 grams. Double, Triple and Four Doses.Fill range depending upon vial opening and bulk density of powder. Under controlled level of Humidity (i.e. 25) 50 mg to 1.5 grams. Single Dose (with Change Parts) 1.5 grams to 6 grams. Double, Triple and Four Doses.Fill range depending upon vial mouth diameter and bulk density of powder. Under controlled level of Humidity (i.e. 25)
Dosing wheel One Two
Dosing port / Wheel 8 Nos 8 Nos
Fill Accuracy 2 depending upon consistency and uniformity of bulk density of injectable powder 2 depending upon consistency and uniformity of bulk density of injectable powder
Product Conveyor 50 mm (2") wide delrin conveyor 50 mm (2") wide delrin conveyor
Powder Suction Through Vacuum Through Vacuum
Powder Delivered Through Air/Nitrogen (Customer to Provide) Through Air/Nitrogen (Customer to Provide)
Stopper Delivered Through Vibratory Bowl Chute Through Vibratory Bowl Chute
Machine Dimension 1830 (mm) X 915 (mm) X 1600 (mm) 2100 (L) x 1170 (W) X 1600 (H)
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6. Contact us
N.K industries Plot no 1521, Phase -3, GIDC
Industrial estate, Vatva Ahmadabad , INDIA-Pin
No 382445 Phone [phone] or 91-79-
40083141 Fax [phone] Cell no
91-9824072738 E-mail info_at_nkcapingmachine.com UR
Lwww.nkcapingmachine.com
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