Comprehensive Guide About Double Cone Mixer for Industrial Mixing - PowerPoint PPT Presentation

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Comprehensive Guide About Double Cone Mixer for Industrial Mixing

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The Double Cone Mixer is relatively important equipment in modern processing plant where it is used to create harmonized solid mixture in range of Industries like Food, Pharma, Chemical, Minerals, Guar Gum, Starch, Cellulose. Double Cone Mixer is unique equipment especially suitable for the small to medium capacities. The sizes of Double cone mixer available are 50 liters to 3500 liters. – PowerPoint PPT presentation

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Title: Comprehensive Guide About Double Cone Mixer for Industrial Mixing


1
A State of Art Double Cone Mixer
Grinding equipment Manufacturers
Gradation mixing equipment Manufacturers
For more information www.doubleconemixer.co.in
2
Let us talk about Double Cone Mixer
For more information www.doubleconemixer.co.in
3
1. What is Double Cone Mixer?
  • Double Cone Mixer is used in a variety of
    industrial segments.
  • It's also known as Tumbler mixer or segregating
    Mixer. Basically, they are normally non- impeller
    type unit doesn't employ blades, screw which we
    can see in non segregating mixer.
  • Double cone mixer is principally used for
    meticulously combining "different material" to
    manufacture a very fine homogeneous product.

For more information www.doubleconemixer.co.in
4
2. Usage of Double Cone Mixer
  • Mixing is most exigent operations in a chemical
    process plant. Adding to it, Industries such as
    pharmaceutical, injectable, mineral foods also
    depend heavily on mixing technology before
    further processing or operation like filling,
    capping etc.
  • For example, in Chemical process plant, it is
    used to mix specialty chemical, detergent
    ingredients together.
  • In Pharmaceutical and injectable plant, it is
    used to mix API (Active pharma ingredient) with
    natural essential like starch, cellulose, lactose
    fructose.
  • In Food, it is used to mix various spices and
    flavor together.

For more information www.doubleconemixer.co.in
5
  • In Pharmaceutical and injectable plant, it is
    used to mix API (Active pharma ingredient) with
    natural essential like starch, cellulose, lactose
    fructose.
  • In Food, it is used to mix various spices and
    flavor together.

For more information www.doubleconemixer.co.in
6
3. Applicable Industries
  • In Short , Double Cone Mixer is quite important
    equipment and extensively used in following
    industries.
  • Food
  • Pharma
  • Chemical
  • Minerals
  • Guar Gum
  • Starch / Cellulose etc.

For more information www.doubleconemixer.co.in
7
4. How Double Cone Mixer Designed Worked?
  • The basic design of double cone mixer includes
    the main body of mixers consists of two conical
    shaped sections, commonly with 45 degree slope,
    which are finely welded at their bases to a big
    central cylindrical section. The axis of rotation
    is at right angles to cone axis also passes
    through cylindrical section. The driving motor is
    placed in one of the two sideways supports
    holding main mixer body.
  • This mixer has two types of finishes i.e. inlet
    and outlet. Loading orifice serves as an inlet
    through which solids are loaded into the mixer.
    As an outlet there is a hermetic closing
    butterfly valve through which discharge as well
    as cleaning done. Mixing takes place in axial
    direction as a result of the material moving
    through the different sections.
  • Further mixing is resulting into very fine
    homogenous mixture and obviously the speed of
    rotation required to take into consideration.
    Speed of axis of rotation is achieved due to the
    use of worm type of gearbox and speed variation
    is achieved with the use of sensor less variable
    frequency control drive. Finally, harmonized
    solid mixture is discharged through a
    hermetically closing butterfly valve which can be
    operated manually or automatically.

For more information www.doubleconemixer.co.in
8
5. Double Cone Mixer Capacities
  • Double cone mixers are widely used for batch
    production in industries.
  • This type of "Tumbler mixer" operates by tumbling
    the mass of solids inside the revolving vessel.
  • In Today's era, double cone mixers are available
    in various configurations affecting material
    movement, masses to be mixed, mixing proficiency
    ease of cleaning between batches.
  • For the batch production purpose, double cone
    mixers are available from 50 liter capacity to
    3500 liter capacity.

Fig Typical Front view of Double Cone Mixer
For more information www.doubleconemixer.co.in
9
6. Salient Features
  • Double cone mixer are generally equipped with
    following features
  • Unique conical shape at both ends smoothly
    enables homogeneous mixing effortless
    discharge.
  • As per customer demand, all contact parts can be
    fabricated using AISI 304 or AISI 316 material.
  • Virtually maintenance free machine.
  • This mixer has a single or double shaft with
    adjustable mixing paddles.
  • Manually operated butter fly valve at one end of
    the cone provided for material discharge.
  • All moving parts covered with SS304 covers.
  • Safety guards made from SS304 pipes provided in
    front of the m/c with limit switch.

For more information www.doubleconemixer.co.in
10
  • Control Panel fabricated from SS304 material with
    facility of three phase indication, digital timer
    Current measurement Meter with fully
    integrated motors and controls
  • As per customer requirement, machine can be made
    available either with left side drive or with
    right side drive.
  • Speed reduction is easily achievable due to use
    of worm gear and Variable frequency drive.
  • Inside outside surface of the cone is
    completely mirror finished.
  • Machine Structure is built using AISI 304
    material.
  • All safety guards covers made out of SS304 in
    GMP Model.

For more information www.doubleconemixer.co.in
11
7. Factors to consider while designing mixer
  • There are various factors which are required to
    take into consideration while designing the mixer
    So it is quite pertinent to have that
    information.
  • First and foremost Properties of materials being
    mixed are one of the most important factors
    affecting mixing operation.Each ingredient in a
    mixture has distinctive physical chemical
    characteristics that contribute to the properties
    of the resultant mixture.
  • Important properties are Bulk Density,
    Cohesiveness, Adhesiveness, Surface
    Characteristics, Moisture Content of Solids,
    density-Viscosity-Surface Tension of Liquids
    Added, Flow ability, Angle of Response etc.

For more information www.doubleconemixer.co.in
12
8. Contact us
  • Ultra Febtech Pvt. Ltd
  • Plot No 23, Kaveri Estate,
  • Phase-IV, B/h New Nirma, G.I.D.C., Vatva,
  • Ahmedabad-382445 Gujarat (India)
  • Ph No 079-25842345
  • Cell No 91-9825975116
  • E-mail info_at_ultrafebtech.com

13
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