Title: Comprehensive Guide About Double Cone Mixer for Industrial Mixing
1A State of Art Double Cone Mixer
Grinding equipment Manufacturers
Gradation mixing equipment Manufacturers
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2Let us talk about Double Cone Mixer
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31. What is Double Cone Mixer?
- Double Cone Mixer is used in a variety of
industrial segments. - It's also known as Tumbler mixer or segregating
Mixer. Basically, they are normally non- impeller
type unit doesn't employ blades, screw which we
can see in non segregating mixer. - Double cone mixer is principally used for
meticulously combining "different material" to
manufacture a very fine homogeneous product.
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42. Usage of Double Cone Mixer
- Mixing is most exigent operations in a chemical
process plant. Adding to it, Industries such as
pharmaceutical, injectable, mineral foods also
depend heavily on mixing technology before
further processing or operation like filling,
capping etc. - For example, in Chemical process plant, it is
used to mix specialty chemical, detergent
ingredients together. - In Pharmaceutical and injectable plant, it is
used to mix API (Active pharma ingredient) with
natural essential like starch, cellulose, lactose
fructose. - In Food, it is used to mix various spices and
flavor together.
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5- In Pharmaceutical and injectable plant, it is
used to mix API (Active pharma ingredient) with
natural essential like starch, cellulose, lactose
fructose. - In Food, it is used to mix various spices and
flavor together.
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63. Applicable Industries
- In Short , Double Cone Mixer is quite important
equipment and extensively used in following
industries. - Food
- Pharma
- Chemical
- Minerals
- Guar Gum
- Starch / Cellulose etc.
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74. How Double Cone Mixer Designed Worked?
- The basic design of double cone mixer includes
the main body of mixers consists of two conical
shaped sections, commonly with 45 degree slope,
which are finely welded at their bases to a big
central cylindrical section. The axis of rotation
is at right angles to cone axis also passes
through cylindrical section. The driving motor is
placed in one of the two sideways supports
holding main mixer body. - This mixer has two types of finishes i.e. inlet
and outlet. Loading orifice serves as an inlet
through which solids are loaded into the mixer.
As an outlet there is a hermetic closing
butterfly valve through which discharge as well
as cleaning done. Mixing takes place in axial
direction as a result of the material moving
through the different sections. - Further mixing is resulting into very fine
homogenous mixture and obviously the speed of
rotation required to take into consideration.
Speed of axis of rotation is achieved due to the
use of worm type of gearbox and speed variation
is achieved with the use of sensor less variable
frequency control drive. Finally, harmonized
solid mixture is discharged through a
hermetically closing butterfly valve which can be
operated manually or automatically.
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85. Double Cone Mixer Capacities
- Double cone mixers are widely used for batch
production in industries. - This type of "Tumbler mixer" operates by tumbling
the mass of solids inside the revolving vessel. - In Today's era, double cone mixers are available
in various configurations affecting material
movement, masses to be mixed, mixing proficiency
ease of cleaning between batches. - For the batch production purpose, double cone
mixers are available from 50 liter capacity to
3500 liter capacity.
Fig Typical Front view of Double Cone Mixer
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96. Salient Features
- Double cone mixer are generally equipped with
following features - Unique conical shape at both ends smoothly
enables homogeneous mixing effortless
discharge. - As per customer demand, all contact parts can be
fabricated using AISI 304 or AISI 316 material. - Virtually maintenance free machine.
- This mixer has a single or double shaft with
adjustable mixing paddles. - Manually operated butter fly valve at one end of
the cone provided for material discharge. - All moving parts covered with SS304 covers.
- Safety guards made from SS304 pipes provided in
front of the m/c with limit switch.
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10- Control Panel fabricated from SS304 material with
facility of three phase indication, digital timer
Current measurement Meter with fully
integrated motors and controls - As per customer requirement, machine can be made
available either with left side drive or with
right side drive. - Speed reduction is easily achievable due to use
of worm gear and Variable frequency drive. - Inside outside surface of the cone is
completely mirror finished. - Machine Structure is built using AISI 304
material. - All safety guards covers made out of SS304 in
GMP Model.
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117. Factors to consider while designing mixer
- There are various factors which are required to
take into consideration while designing the mixer
So it is quite pertinent to have that
information. - First and foremost Properties of materials being
mixed are one of the most important factors
affecting mixing operation.Each ingredient in a
mixture has distinctive physical chemical
characteristics that contribute to the properties
of the resultant mixture. - Important properties are Bulk Density,
Cohesiveness, Adhesiveness, Surface
Characteristics, Moisture Content of Solids,
density-Viscosity-Surface Tension of Liquids
Added, Flow ability, Angle of Response etc.
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128. Contact us
- Ultra Febtech Pvt. Ltd
- Plot No 23, Kaveri Estate,
- Phase-IV, B/h New Nirma, G.I.D.C., Vatva,
- Ahmedabad-382445 Gujarat (India)
- Ph No 079-25842345
- Cell No 91-9825975116
- E-mail info_at_ultrafebtech.com
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