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FIT FOR THE FUTURE

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electrical equipment becomes older, productivity decreases, ... used in the future, e.g. which control system, motors, software, etc. ... – PowerPoint PPT presentation

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Title: FIT FOR THE FUTURE


1
FIT FOR THE FUTURE ???

2
TAKE YOUR MARKS FOR THE FUTURE
  • Keep up with the increasing requirements on the
    productivity of
  • the machines in the production facility and keep
    the required
  • flexibility for the future, is a crucial issue
    machine tool machine
  • operators.
  • Generally, the mechanical systems older
    generation are still in
  • a good condition, however, the electronical and
    electrical are
  • generally not in line with the latest technical
    standards. As the
  • electrical equipment becomes older, productivity
    decreases,
  • influenced by factors such as performance,
    functionality,
  • reliability, service cost, spare part supply etc.
  • In order to keep increase the productivity of the
    exisiting machines,
  • Siemens is offering the program Fit for the
    Future.

3
The fitness program for your machine
In practice, this means Replacing the old
machine control with the latest generation of CNC
undepending from previous used control system,
drives and motors. Depending on the particular
application and task, various SINUMERIK controls
can be used. The product range includes high
performance SINUMERIK 840D/Di and 810D, as well
the eco package 802S/C/D, combined with the
SIMODRIVE family for the modernization
processes.

4
Retrofit, benefits and advantages
Depending on the equipment and the degree of
retrofit, the following advantages can be
obtained - Productivity increase - More
user-friendly operator control and programming -
Faster machining cycles - Ability to machine more
complex parts - Higher accuracy - High memory
capacity - Reduced machine downtime - Reliable
spare parts supply over a long period - Reliable
and safe data transmission - Networking
possibilities - Repair Service Contract included
in the retrofit package Machine functionality is
achieved according to the EC Machinery Directives

5
Retrofit, cost factor
The cost are defined by the scope of the retrofit
and the technology used in the future, e.g. which
control system, motors, software, etc. A
detailed quotation is made after in-depth
evaluation of the present system. As a rough
guideline, depending on the scope, a retrofit
should not exceed approximately 1/3 of the
capital investment cost from a new machine.

6
Retrofit, time factor
The retrofit time depends completely on the scope
of the retrofit work and can take several days
up to several weeks. Based on experience it is
possible to forecast for a basic machine a time
around 2 weeks and for a complex machine around 8
weeks as a rough estimation. A time
optimization is achievable, if the electrical
drawing software and cabinet preparation can be
done in advanced.

7
Retrofit expansion stages
Retrofitting WMW-Niles lathe machine with
ShopTurn application Investing in to the future
and creating economic advantages is shown in the
following example. In this retrofit, all
electrical and electronical components were
replaced, starting with the wiring, measuring
system, control cabinet up to control
panel. For this retrofit, SINUMERIK 840D with
the SIMODRIVE 611D was chosen as state of the art
CNC control system.

8
WMW-Niles before retrofit
9
Application stages

10
Application stages

11
Application stages
12
Application stages
  • Benefits and advantages for the user
  • Reduction in idle times and downtime
  • Increase in availability and therefore
    productivity
  • Higher comfort in operator control and
    programming by ShopTurn
  • Spare parts supply safeguarded for a longer
    period of time
  • Higher quality and accuracy
  • Up to 2 years warranty

13
Application stages
14
Retrofitting is a question of experience
  • Necessary criteria for a retrofit case
    evaluation
  • Does the machine operates in each axis by his own
    motor?
  • Machine manufacturer and machine nr.
  • Machine type (Lathe, Milling, Grinding, etc)
  • Number of axis
  • Number of Spindle
  • Axis/Spindle motor data (kW, Ampere)
  • Spindle gear box?
  • Axis measuring system?
  • Accessories (Tool Changer, Rotary Table, Palet
    Changer, etc.)
  • Type of the accessories
  • Special functions
  • Hidrolic/Electrical documents?
  • Mechanical retrofit needed?


15
We do retrofitting since 1994
16
Service Support Team

17
Sales Support Team

18
RIGHT DECISION,FOR A PROFITIBLE INVESTMENT
  • What are the advantages of a complete retrofit
    compared
  • to a new investment?
  • Cost saving of up to approx.. 70 compared to a
    corresponding
  • new investment.
  • Short delivery and retrofit time, compared to a
    new investment.
  • Special end customer requirements can be
    considered
  • Existing facility and tools can be still used.
  • Amortization mostly less than in a year.
    feasibility


19
Thank you for your attention
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