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After a first growth phase mainly connected to the manufacturing of LPG ... The shape of BRC compressor allows a good inertial balancing, keeping small ... – PowerPoint PPT presentation

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Title: Presentazione di PowerPoint


1
CNG Refuelling station
2
M.T.M. S.r.l. BRC Gas Equipment
  • A company located in Cherasco (Italy), is among
    the world leaders in the field of designing and
    manufacturing of components and equipment for CNG
    and LPG automotive engine conversion.
  • After a first growth phase mainly connected to
    the manufacturing of LPG multivalves, M.T.M.
    BRC Gas Equipment has started in the 80s the
    production of a complete range of LPG and CNG
    components in 1991 was made the first system for
    carburetion close loop control and, in 1996 the
    very first Italian LPG/CNG MPI injection system.
    The staff increased progressively up to the
    present 500 employees working in 4 different
    factories, under a 40.000 m2 covered area.
  • In the 2005, M.T.M. BRC Gas Equipment has
    finalized a two years merging process with the
    American Impco, world leader for the industrial
    applications of the gaseous fuels, thus creating
    the world biggest manufacturing concentration in
    the field of the alternative fuels.

3
  • The standard layout consists of a three stages
    reciprocating W compressor and an hydraulic high
    pressure unit of compression (BOOSTER)

4
  • The compression system is inside a 20 container
    that is divided in to 3 separate rooms
  • 1 room in which there arent pipes containing
    gas, and that contains the electrical panel (with
    plc), hydraulic power station (for box handling),
    and pneumatic panel with air compressor.

5
  • 2 room containing compressor, booster,
    lubrication and cooling equipment
  • 3 room containing storage tanks

6
  • The compression station consists of the
    following main parts
  • Connection to the feeding net with filter and
    safety valves (outside the compressor room)
  • Three stages reciprocating compressor with
    crankshaft, connecting rods, single effect
  • Medium pressure vessels for damping and storage
  • Booster compressor (driven by hydraulic cylinder)
  • High pressure vessels for damping and storage
  • Control panel to reduce the pressure from the
    high pressure storage to the dispenser
  • Safety valves with pneumatic actuator and
    filter/condensate drainage system between storage
    cylinders and dispenser
  • Dispenser
  • Cooling system.

7
  • System management
  • All control parameters can be set through PLC.
    Using the pressure transducers and a specific
    software, it is possible to guarantee an
    efficient scheduled maintenance. Its also
    available an optional modem for the remote
    control of the station.

8
  • BRC Compressors are specifically developed for
    CNG applications to obtain the maximum safety,
    efficiency, reliability and easy maintenance. The
    BRC compression systems completely designed and
    industrialized within our Technical departments,
    by the use of the most advanced instruments for
    safe dimensioning and design.

9
  • The shape of BRC compressor allows a good
    inertial balancing, keeping small external
    dimensions, an easy disassembling of the
    components and an excellent reliability of the
    whole system.

10
  • Innovative technical solutions
  • A particular care has been used for the
    filtering of vapor and other impurities which can
    be present in the pipeline network gas. Further
    the oil leakage in the compressed gas has been
    reduced to a minimum, using specific oil wiping
    rings and multiple dry sealing systems. To
    enable the compressor work without lubrication,
    sealing and driving elements made by P.T.F.E.
    have been used, reinforced by other synthetic
    materials according to the most updated
    technology.

11
  • Cooling and lubrication systems
  • The compressors are completely cooled by a
    specific forced fluid flowing inside a closed
    circuit while the compressed gas is cooled at
    each stage outlet to enhance the efficiency of
    the machine and increase the durability of the
    sealing elements.
  • The pressurized lubrication system is
    automatically managed by a PLC and it is
    independently driven by a separated electrical
    engine so that a proper lubrication is ensured in
    any working conditions.

12
  • Lower vibration and noise levels
  • The slow rotation speeds let us to warranty a
    longer durability for the components and lower
    vibrations and noise. Even the preferred choice
    to connect the electrical engine and the
    compressor module through a flexible joint is
    guaranteeing better efficiency, lower noise
    level, lower maintenance requirements and smaller
    dimensions.

13
  • W is a reciprocating compressor with
    crankshaft-connecting rod-crosshead-piston
    rod-piston kinematic motion it consists of three
    single effect cylinders, one for each compression
    stage. Gas suction and discharge are obtained by
    a concentric valve with rings and plastic seals.

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16
  • The above characteristics are just an
    indication.
  • The capacity and power characteristics could
    change according CNG composition, ambient
    conditions and PI configuration.
  • The BRC compression stations can be personalized
    to make them suitable for the different
    customers needs. The basic three stages, single
    effect configuration can be modified according to
    the requested flows and inlet and outlet
    pressures.

17
  • BOOSTER is a reciprocating compressor driven by
    a hydraulic double effect, cylinder. Its, in
    fact, a fourth compression stage that allows to
    fill the high pressure storage tanks.

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