SCOUT Supply Chain Optimization Universal Toolkit

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SCOUTSupply Chain Optimization Universal Toolkit

• Pilot Program
• USAF Manufacturing Technology
• Killdeer Mountain Manufacturing
• The Boeing Company
• Alien Technologies Corporation

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Killdeer Mountain Manufacturing, Inc.

• KMM
• 233 Rodeo Drive
• Killdeer, North Dakota
• [phone]

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AGENDA

• INTRODUCTION
• CAPABILITIES/CAPACITIES
• SCOUT PILOT PROGRAM
• RFID
• e-LEAN
• TOOLKIT

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INTRODUCTION

• Killdeer - Gateway to the Badlands Western North
  Dakota
• Date of Incorporation Nov. 1, 1987
• Founder - Don Hedger
• BSEE
• Honeywell Flight Systems (20 Yrs)
• Banking and Finance

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INTRODUCTION

• MARKET NICHE
• CONTRACT MANUFACTURING
• HIGH RELIABILITY-FOCUS ON QUALITY
• LABOR INTENSIVE - JOBS ORIENTED
• HIGH MIX - LOW/MEDIUM VOLUME
• TURNKEY OR CONSIGNMENT

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INTRODUCTION

• CORPORATE TOOLS
• LEAN MANUFACTURING PROGRAM
• SIX SIGMA PROGRAM
• ISO9001 REGISTRATION
• AS9100 REGISTRATION

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INTRO

• FACILITIES
• 20,000 SQ.FT. Killdeer, ND (1992)
• 7,000 SQ.FT - Killdeer Mall (1987)
• 12,600 SQ.FT.-Killdeer Central (2003)
• 4,500 SQ.FT. Halliday, ND (1999)
• 10,000 SQ.FT. Hettinger, ND (2000)
• 500 SQ.FT.-Kerrville, TX (1997)
• 210 EMPLOYES TOTAL

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INTRODUCTION

• HISTORY - SALES

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INTRODUCTION

• SALES - COMMERCIAL AVIONICS VS MILITARY

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INTRODUCTION

• SALES - TURNKEY VS CONSIGNMENT

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INTRODUCTION

• SALES - BY MAJOR CUSTOMER (2004)

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• CAPABILITIES DISCUSSION

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CAPABILITIES OVERVIEW
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CIRCUIT CARD ASSEMBLIES
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CABLE HARNESSES
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CAPABILITIES - WIRE

• FIBER OPTICS
• NANOMETER AUTOPOLISH SYSTEM
• AUTOMATED INTERFEROMETER
• MOLDED CONNECTORS
• POLYURETHANE
• FLEX CIRCUITS

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SCOUT PILOT PROGRAM

• USAF MANUFACTURING TECHNOLOGY
• KILLDEER MOUNTAIN MANUFACTURING
• BOEING
• ALIEN TECHNOLOGY
• SUPPLY CHAIN TRANSPARENCY

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T-38 Breaker Box Assembly for Modification
Program

• Current Price to Boeing per set 7,640
• Projected Model Savings to be Realized - 2,038
  per set Exostar forecast

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T-38 Breaker Box Assembly Supply Chain
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KMM Parts Suppliers
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KMM Product Routing
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SCOUT PILOT PROGRAM
RFID

• USE RFID TAGS ON

• Parts supplied to KMM
• KMM Inventory
• KMM In Process
• KMM Shipments to Boeing
• Boeing Inventory

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SCOUT PILOT PROGRAM
RFID
RFID

• Install RFID Hardware throughout Supply Chain
• Incorporate RFID Data into KMM Great Plains
  Dynamics
• Coordinate with Boeing to recognize KMM RFID
  shipments to St. Louis

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SCOUT PILOT PROGRAM
e-Lean
e-Lean

• Post RFID data on secure link to supply chain
  participants
• Post important program status on secure link
  to supply chain participants
• Utilize Exostar system to communicate throughout
  supply chain
• Utilize LEAN technologies to eliminate non-value
  added steps throughout supply chain

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SCOUT PILOT PROGRAM
Tool Kit