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(Production Management: Planning and Control)

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Title: (Production Management: Planning and Control)


1
???????
  • ???
  • ?????????
  • (Production Management Planning and Control)

2
????
  • ?????
  • ???????????
  • ?????????
  • ??????????????
  • ??????????????

3
?????????
  • ??????????????????????????????
  • ????
  • ????????????
  • ???????????????????,?????????
  • ??????,????????,ERP????????
  • ????
  • ??????????
  • ERP???????????(Document)?????(Internal
    Order),??????????
  • ????????
  • ????????????????
  • ????

4
?????????
  • ????
  • ????(Make to order)?????(Make to
    stock)?????/?????(Repetitive manufacturing)?????(P
    rocess manufacturing)?
  • ??????????????????????????
  • ????
  • ???????(Material Requirement Planning
    MRP)????????????(Dependent requirement)
  • ?Kanban?????????????????????
  • ????
  • ???
  • ???????(Sales and Operation Planning)?????(Demand
    management)??????(Master Production Scheduling)
  • ??????????/????????,????????????,
  • ??
  • ??????(Material Requirement Planning)
  • ????????,??????????

5
???????
6
????(Business processes)
7
?????
  • ??????
  • ???? (Company code)
  • ??(Plant)
  • ????(Storage location)
  • ???(Shipping point)
  • ????
  • ??????(Material Master Data)
  • ????(Bill of Material)
  • ????(Work Center)
  • ??(Routing)
  • ??(Document)
  • ??????????

8
???????????
9
??????(Material Master Data)
  • ????????????????????
  • ????????????,?????????????????????????????????????
    ?
  • ???????,???????,???????,????????????,????????????,
    ???????????????

10
???????????(views)
11
???? (Bill of Material, BOM)
  • ????????????????,????????????????
  • ??????(Process industry)???(Recipe)????
  • ??????

12
Configurable BOM ????
  • ??????( Configure to order),????(???)???????????(?
    ????????),??????????,???????????????,????????????

13
??????(Low-level coding)
  • ?????????????
  • ?????????????
  • ????????????

14
????(Work Center)
  • ???????????,?????????,????
  • ?????????????
  • ??????????????,???????????
  • ?????????????????????????????(lead
    time)??????????????????
  • ??????????

15
??(Routing)
  • ????????????????,?????????????????
  • ?????????????????,??????????
  • ????(Operation),????????????????,????????????????,
    ???????????
  • ???????????,??????????????,?????????????????,?????
    ???????????????
  • ????????????(Classification)??,??????????????????
    ????

16
??????
  • ???????(Sales Operations Planning)
  • ????(Demand Management)
  • ?????(Master Production Planning)
    ???????(Material Requirement Planning)
  • ?????(Planned order)?????(Production order)
  • ??????(Production Order Process)

17
??????????
  • ??????
  • ???????,?????????
  • ??????
  • ??????,????????
  • ??????
  • ?????????,??????
  • ????
  • ????
  • ?????
  • ?????
  • ??????
  • ????(??????)
  • ????(?????)

18
??????
19
??????? (Sales Operations Planning)
  • ???????????????,????????????
  • ???????,?????????????????????????
  • ??
  • ?????????????
  • ??????????????(???????),???????????(Rough planned
    sales quantity),???????????????
  • ?????????????????
  • ?????????
  • ????????????????

20
???????
  • ????
  • ???????????
  • ???????????????
  • ??????????????(Profitability Analysis)???????
  • ???????????????????
  • ??????????????
  • ???????????,????????????(Rough-cut production
    plan)
  • ????????,???????,???????????????

21
???????
22
????(Demand Management)
  • ??????????????????????,?????????(Planned
    Independent Requirement)
  • ??
  • ???????????,
  • ???????????????
  • ??
  • ?????????????????????(Delivery date),
  • ???????????????????????
  • ??
  • ????(Demand program)?

23
????(Planning strategy)
  • ????????????????
  • ????????????,?????(Make to order)?????(Make to
    stock)?
  • ???????,??????????????????

24
??????
25
??????(Material Requirement Planning)
  • ???????????,????(Dependent requirement)
    ?????(Independent requirement)??BOM????
  • BOM???????????,???????
  • ????,??????(Critical parts)????,??MPS??(MPS
    item),??
  • BOM?????(End Products)
  • ????????
  • ?????MRP??

26
????????
27
??????(Planning Time Fence)
  • ???????,???????,?????????????,???MPS?MRP?,????????
    ?,??????,????????????????,??????????
  • ??????
  • ???(Regenerative planning)?????????,????????
  • ????(Net change planning)???????,???????????????
  • ????????????(Net change planning in planning
    horizon)??????????????????,???????????????

28
???(Planning file)
ERP?????????(Planning file),???????????????????
29
MRP???????????
  • ????????????????????????,?BOM??????????,??????????
    ?????????,?????,????????

30
MPS?MRP????
  • ?????(Net requirement calculation)
  • ????????-?????
  • ???????(Lot size calculation)
  • ???? ?????????????????
  • ???? ?????????
  • ???? ??????
  • ????????(Procurement type)
  • ??(Scheduling)
  • ???????(BOM explosion)

31
MRP???????????????????
??
????
32
??????????
  • ?????(Planned order)??????????(Proposal),??MRP????
    ?????
  • ????(Production order)???????????????????????????
  • ?????????????,?????????(Reservation),?????????????
    ???????????????
  • ??????????????????(Status)
  • Production order created
  • Production order released

33
????
  • Opening period ?Release period???????????????????
    (Production order),???????????????
  • ?????(Float before production)???????(Float after
    production)?????????????????????

34
???????????
35
???????
36
????????(Availability checks)
  • ?????????????
  • ??????/??
  • ????(Validation rule)?????????????????????(Scope
    of check)??
  • ????
  • ???????????(ATP quantity)???
  • ??????????????????????????????????,?????????
  • ?????????(Committed quantity)????????,????????????
    ??????????ERP???????????????????

37
???????(Release of production order)
  • ??????????????????,??
  • ????????
  • ?????(Status)
  • ????????(Planning horizon)???
  • ???????????,??????????

38
??(Goods issue)
  • ???????????????
  • ??(Reservation)???????????????????????(Request)
  • ????????,??????????????????
  • ?????????,??(Picking)?????(Physical
    issue)????????
  • ????,?????????
  • ??????

39
?????????
  • ??
  • ???????????????????
  • ?????????????????????
  • ???????????????????
  • ????????????????
  • ?????????????????
  • ????
  • ????????????????????????????????????????????
  • ??????????????????????????????????????????
  • ?????? ??????????????????????????????????
  • ???? ?????????????

40
??????????
  • ?????????????(Event)??
  • ??????????,????????????????????
  • ??????????,??????????,???????

41
??(Goods receipt)
  • ?????????,????????????????????????????????????????
    ??
  • ??????????????????
  • ?????????,????????
  • ??????(???),?????????(Blocked)???????????????????

42
????(Variance calculation)
  • ????(Planned costs)?????(Actual costs)????
  • ?????,???????(Object),???????(Target
    cost),???????????????(Planned costs)?????(Actual
    costs)????
  • ?????????????????????,?????????(Yield
    quantity)?????????

43
??(Settlement)
  • ????????????????????????????(Activities)?????????
    ???,????????????,?????????????????????
  • ?????????????????(Receiver objects),?????,????????
    ????????,??????????????????
  • ???????????????,????????,????????,????????????????
    ??????????,???(Post)?
  • ?????(Material stock account)?
  • ?????(Price difference account)??
  • ?????(Operating profit),

44
??
  • ??????????????????????????????????
  • ??????????????(Distribution rule),????????????????
    ??????(Settlement receivers)??,???????????????????
    ???(settlement types)?
  • ???(Full settlement)????????????
  • ?????(Periodic settlement)?????????????
  • ??,????????,?????????????,ERP??????,????
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