Mechatronics Systems

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ME 4447 Microprocessor Control of Mfg
SystemsandME 6405 Introduction to Mechatronics
Mechatronics

• Mechatronics Systems
• by
• Prof. I. Charles Ume

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Mechatronics

• The synergistic combination of mechanical,
  electrical, and computer engineering
• Emphasis on integrated design for products
• Optimal combination of appropriate technologies

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Mechatronics Systems
Computers
Cars
Tools
Stealth Bomber
Consumer Electronics
High Speed Trains
MEMS
Micro to Macro Applications
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Mechatronics Systems
-Manufacturing Applications-
Micro Factory
Micro Factory Drilling Unit

• Desktop sized Factory
• Build small parts with a small factory
• Greatly reduces space, energy, and materials

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Mechatronics Systems
-Manufacturing Applications-
CNC Bending

• Fully automated bending load sheet metal and the
  finished bent parts come out
• Can bend complex shapes

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Mechatronics Systems
-Manufacturing Applications-
CNC Machining

• Advantages
• Deliver the highest accuracies
• Can create very complex shapes

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Mechatronics Systems
-Transportation Applications-
Automobiles

• Typical Applications
• Brake-By-Wire system
• Steer-By-Wire
• Integrated vehicle dynamics
• Camless engines
• Integrated starter alternator

• OEM Driven
• Reliability
• Reduced weight
• Fuel economy
• Manufacturing flexibility
• Design freedom
• Advanced safety features
• Cost

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Mechatronics Systems
- Door System/Module-
Smart Mirror motor-unit pin-header
Smart Doorlock
CAM Bus
Switchboard with CAN Bus Gateway
Smart Window Lift-unit
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Mechatronics Systems
-Seat System/Module-
Seat Harness Architecture showing various smart
connector interconnections solutions
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Mechatronics Systems
-Transportation Applications-
High Speed Trains

• Train Position and Velocity constantly monitored
  from main command center.
• Error margin in scheduling no more than 30
  seconds
• Fastest trains use magnetic levitation

JR-MaglevTop Speed 574 km/h (357 mph)Country
Japan
Magnetic Levitation
TransrapidTop Speed 550 km/h (340 mph) Country
German
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Mechatronics Systems
-Transportation Applications-

• Systems Uses
• Tilt and pressure sensors
• Microcontroller
• Motors
• Onboard power source

Segway

• Advantages
• Simple and intuitive personal transportation
  device

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Mechatronics Systems
-Smart Robotics Application-
BigDog

• System Can
• Carry 340 lb
• Run 4 mph
• Climb, run, and walk
• Move over rough terrain

• Advantages
• Robot with rough-terrain mobility that could
  carry equipment to remote location.

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Mechatronics Systems
-Smart Robotics Aplications-
Vacuum Floors

• Robots can vacuum floors and clean gutters so you
  don't have to.

Cleans Gutter
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Mechatronics Systems
-Space Exploration Application-
Phoenix Mars Lander's

• System Can
• Collect specimens
• Has automated onboard lab for testing specimens

• Advantages
• Robot that can travel to other planets and take
  measurements automatically.

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Mechatronics Systems
-Medical Applications-
Prosthetics

• Arms, Legs, and other body parts can be replaced
  with electromechanical ones.

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Mechatronics Systems
-Medical Applications-
Pace Maker

• Used by patients with slow or erratic heart
  rates. The pacemaker will set a normal heart rate
  when it sees an irregular heart rhythm.

Implantable Defibrillation

• Monitors the heart. If heart fibrillates or
  stops completely it will shock the heart at high
  voltage to restore a normal heart rhythm.

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Mechatronics Systems
-Defense Applications-

• Advanced technology is making our soldiers safer.
• Some planes can now be flown remotely.

Stealth Bomber
Unmanned Aerial Vehicle
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Mechatronics Systems
-Sanitation Applications-

• System Uses
• Proximity sensors
• Control circuitry
• Electromechanical valves
• Independent power source

• Advantages
• Reduces spread of germs by making device hands
  free
• Reduces wasted water by automatically turning off
  when not in use

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Mechatronics Systems
-Sanitation Applications-

• Systems Uses
• Motion sensors
• Control circuitry
• Electromechanical actuators
• Independent power source

Paper Towel Dispenser
Soap Dispenser

• Advantages
• Reduces spread of germs by making device hands
  free
• Reduces wasted materials by controlling how much
  is dispensed

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Mechatronics Systems
-Sports Applications-
Running Shoes

• Advantages
• Automatically changes cushioning in shoe for
  different running styles and conditions for
  improved comfort

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Mechatronics Systems
-Smart Home Applications-
Washing Machine
Solution Power Supply Rectifiers/Regulator
Pressure Sensor MPX5006/MPX2010
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Mechatronics Systems
-Smart Home Applications-
Smoke Detector System