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The company was incorporated in the year 1992 and has its office and manufacturing facility in Pune.

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Title: The company was incorporated in the year 1992 and has its office and manufacturing facility in Pune.


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Xytel India - An Insight
The quest for bringing in World Class
Technologies to the Indian Subcontinent Asian
Region has been a guiding force in establishing
Xytel India.
The company was incorporated in the year 1992
and has its office and manufacturing facility in
Pune.
Xytel India is the pioneer in bringing the
Revolutionary Pilot Plant Technology to the
chemical Research and Development Industry.
3
Xytel India - An Insight
Xytel India, a joint venture between Xytel
Corporation, USA, the world leader in supply of
pilot plants Aker Solutions (earlier
Kvaerner/Davy Powergas, Mumbai), a premier
project/process engineering organisation is
engaged in supply of skid-mounted/modular, fully
automated Pilot/Mini Plants on turnkey basis.

4
Why Xytel India ?
Expertise in designing and building cost
effective pilot and mini plants in record time,
providing modularity, portability and
computerised control
Customer Satisfaction
Customized pilot/mini plants for specific
requirements.
Skilled and Experienced work force
Specialized overseas/ Indian vendors
Real time consultations with Xytel Inc. US for
product upgradation sharing their data bank and
immense global experience
State-of-the-art manufacturing facility
Availability of Design software like ChemCAD,
APV, PromisE, AutoCAD
In-House Software Development Capability
Prompt, Reliable Efficient Service
5
Xytel India Methodology of Project
Execution
6
SULFOLANE PILOT PLANT
Client Casil Health Product Limited
Cadilla
  • Purpose
  • Production of Sulfolane
  • Plant Details
  • Operating Temperature 110oC
  • Operating Pressure 12 bar.g
  • Production capacity1TPD Sulfolane.
  • Two step reaction
  • Step 1 Sulfonation of Butadiene
  • Step 2 Hydrogenation of Sulfolane.
  • Plant included vacuum distillation to produce
    pure Sulfolane
  • DCS based control system
  • Year of completion 1995

7
HYDROGENATION PLANT
Client Deepak Nitrite Limited
  • Purpose
  • Production of Para Chloro Aniline Ortho Chloro
    Aniline from Para Ortho Nitro Chloro Benzene
  • Plant Details
  • Operating Temperature 180oC.
  • Operating Pressure 25 bar.g
  • Production Capacity 5 TPD.
  • Two Hydrogenation Reactors for batch process.
  • Plant included Vacuum Distillation unit (70 Mm
    Hg)

8
SOLGEL PILOT PLANT
Client International Advanced
Research Center for Powder Metallurgy and
New Materials
  • Purpose
  • To carry out the liquid phase reactions in
    stirred tank glass and glass lined reactors
  • Plant Details
  • Operating temperature -20 to 180oC
  • Operating pressure 0.5 bar.g
  • Reactor Capacity 100, 20 10 lit
  • MOC Glass Lined
  • PC-PLC based control System
  • Year of completion 2006

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AUTOMATED
SEMI-BATCH REACTOR SET-UP
Client Research Laboratory
  • Plant Details
  • Unit included Stirred Tank Reactor with Teflon
    lined agitator and variable speed drive for
    agitator, also Aluminium Nutsch Filter with
    vacuum pump
  • Precise Temperature control arrangement for
    highly exothermic reaction (1oC)
  • Temperature and flow measurement of all
    utilities for heat balance
  • The unit also included instrument air unit, hot
    water system, chilled water system and
    mini-boiler.
  • PC-PLC based control system.
  • Year of completion 2005

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IMPREGNATING
PITCH PILOT PLANT
Client Graphite India Limited
  • Purpose
  • Studies for commercialization of Pitch
    production
  • Plant Details
  • Operating temperature 400oC.
  • Operating pressure 7 bar.g
  • 100 kg of Pitch per batch.
  • Hot-oil heat-up
  • Designed for vacuum (135 mbar)
  • PC-PLC based control System
  • Year of completion 1997

11
BINDER BLENDING SYSTEM
Client Research Laboratory
Purpose For Blending Viscous HTPB Resin,
Viscosity 7000 cp at 25oC
  • Plant Details
  • Operating Temperature 80oC
  • Operating Pressure Atm.
  • Reactor Type 1 KL 7 KL vessel
  • with Anchor type agitator
  • Reactor MOC SS 304
  • Circulation 3000 kg/hr
  • PC-PLC based control system with utilities such
    as automatic drum unloading unit and hot water
    system.
  • Year of completion -2008

12
Xytel India Services
Feasibility Engineering StudiesApart from the
main activity, we also undertake, as a
pre-requisite for turnkey supply, a study to
prepare pre-engineering document to convert bench
/ lab-scale data to into pilot / mini plant
design when very little information about the
process is available. This exercise is also
useful for estimating the project cost enabling
the client to arrive at an investment decision.
Revamping Existing Units Xytel India offers
specialized services to help clients revamp
their existing pilot plant resources. AMC
Services Xytel India also undertake Annual
Maintenance Contracts for Pilot/ Mini Plants .
Each AMC has a designated service engineer in
lead role and services will include visits at
a mutually decided frequency, normal
preventive maintenance operations, guidance
training for proper operation maintenance of
pilot plants. Automation of Pilot Plants Xytel
India offers solution to PC/PLC based system to
replace existing, stand alone control systems,
PC based control systems.
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Clients
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Xytel India Pvt. Ltd.
Office Works EL-31/14, J Block, MIDC,
Bhosari, Pune 411026. Maharashtra (INDIA) Tel
91 20 40737700 Fax 91 20 40737777Email
xytel_at_vsnl.com Website www.xytelindia.com
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