Professional Grade Toner Testers

1

• Professional Grade Toner Testers

UNIFILL-900 (HP, Canon)
UNIFILL-1000 (HP, Canon, Lexmark, IBM, Compaq,
Samsung, Xerox)
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Main Advantages

• A)    Eliminates the need for test printers
• B)    Test all components of a toner cartridge
  (Electrical Connections, OPC Drum, Mag Roller,
  Doctor Blade, PCR, Wiper Blade)
• C) Test Page Yield (RPM counter and scale
  required)
• D)   Excellent reliability with confirmatory
  tests
• E) Overall cost reduction, increased
  productivity and
• higher profitability in toner
  remanufacturing

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Setup

• After connecting the driver motor and testing
  cables
• A) Use the driver compatibility chart to select
  which driver applies for the specific cartridge
  you are remanufacturing
• B)     Open the fixture clamps and attach the
  appropriate driver onto the motor axle
• C)    Raise the motor supporting plate and
  install the cartridge so that the cartridge and
  motor gears engage. Then lock the plate into
  place with the two screws on the back

B
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Setup (continued)
D) Close the fixture clamps to maintain the
cartridge firmly in place. Make sure to fasten
the clamps keeping the OPC cover
opened E) Attach the testing cables with the
adhesive tape provided F) Once installed, test
the cartridge as per instruction manual (STEPS
1,2,3,4,5,6 and CLEAN) G) After testing,
loosening the front support clamp will allow you
to easily remove the cartridge and replace with
a new one
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Test Phases (1-6 and Clean)
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Page Yield Test

• This test requires the following equipments a 5
  kg scale with 0.1 g accuracy and an RPM counter.
• Connect the rev sensor wires to the RPM counter
  terminals
• Choose the cartridge to be tested, separate the
  cartridge into 2 parts (toner hopper part and
  waste hopper part). Weigh the toner hopper part
  and record the result
• Install the cartridge onto the UNIFILL Toner
  Tester
• Run Test 1 to ensure that it is correctly
  installed
• Calculate the number of revolutions required to
  complete 100 pages according to the formula
  n2500/?d where n number of cylinder revolutions
  and d OPC diameter
• Reset the RPM counter and run Test 2 for 100
  pages
• Remove the cartridge, and weigh the toner hopper
  part of the cartridge again
• The difference between the initial weight and
  final weight is the amount of toner used
• ASTM STD requires the test be done for 1000 pages
• The results obtained should be compared with OEM
  cartridge results tested under the same
  conditions

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Compatibility List / Driver List

• NOTES
• The UNIFILL-900 works only on the HP and Canon
  models from the table above
• The UNIFILL-1000 is universal and works on ALL
  of the above models