New generation of Nonwovens Created by Rieter Perfojet

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New generation of Nonwovens Created by Rieter
Perfojet

• Bangkok
• November 23th, 2005
• Tarun Gulati
• Area Sales Manager - Rieter Perfojet

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Nonwovens by Rieter Perfojet

• Summary
• Rieter Group
• Rieter Perfojet Overview
• Rieter Perfojet Products
• Spunlace Technology
• Spunbond Technology
• Spunjet Technology

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Nonwovens by Rieter Perfojet

• Summary
• Rieter Group
• Rieter Perfojet Overview
• Rieter Perfojet Products
• Spunlace Technology
• Spunbond Technology
• Spunjet Technology

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Rieter Group Know-how

• Manufacturing and Processing of Fibers and
  Plastics

Textile Systems
Automotive Systems
Raw materials
Raw materials
Fibers
Plastics
Fibers
Plastics
Processing of fibers and plastics combined
with acoustic know-how
Processing of fibers and plastics combined
with textile technology know-how
Machinery, components and services for producing
yarns and nonwovens
Rieter components
Nonwoven Fabrics and Carpets
Customers of Rieter (automotive industry)
Non- wovens
Customers of Rieter (yarn and nonwoven
production)
Yarns
Textile Apparel
Hygiene
Industrial
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Textile Systems Global Presence

• One face to the customer

Germany Ingolstadt Grossostheim Deggingen
Switzerland Winterthur Effretikon Sirnach
Great Britian Macclesfield
Czech Rep. Usti nad Orlici Zamberk
China Shanghai Beijing Changzhou
Hongkong Urumqi
Turkey Istanbul
France Genas Montbonnot Valence
USA Spartanburg Greensboro
Italy Milan
Taiwan Taipei
India New Dehli Mumbai Coimbatore
Brazil Sao Paulo
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Nonwovens by Rieter Perfojet

• Summary
• Rieter Group
• Rieter Perfojet Overview
• Rieter Perfojet Products
• Spunlace Technology
• Spunbond Technology
• Spunjet Technology

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Rieter Perfojet Overview
Nonwovens activity
Grossostheim (DE) 15 employees for NW
Montbonnot (FR) 70 employees for NW
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Rieter Perfojet Overview
Key Events
1984 Perfojet foundation (founder André
VUILLAUME)
1985 First Spunlace production in Europe
1991 Integration within ICBT Group --gt ICBT
Perfojet
1996 JETlace 2000 Technology
1999 PERFObond 3000 technology start-up
2000 Integration within Rieter Group --gt Rieter
Perfojet
2001 Launching JETlace 3000 and PERFOdry 3000
2002 SPUNjet Technology Combination
of PERFObond 3000 and JETlace 3000 Technologies
2003 New Technical Center 2004 New Spunbond
pilot line for PET
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Rieter Perfojet Overview
Complete Technical Centre

• Full Spunlace machine facilities Opening
  blending Card Jetlace 3000 Airlaid
  Jetlace 3000 Perfodry 3000 Calendar Winder
• Complete filtration system
• Full high speed Spunbond pilot equipped with two
  injectors

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Nonwovens by Rieter Perfojet

• Summary
• Rieter Group
• Rieter Perfojet Overview
• Rieter Perfojet Products
• Spunlace Technology
• Spunbond Technology
• Spunjet Technology

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Rieter Perfojet Products
Hydro-entanglemement machine for Spunlace
Technology

• Width up to 5000 mm
• Speed up to 300 m/mn
• Pressure 0 to 400 bar
• Complete water filtration system
• Grammage 50 to 400 gsm

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Rieter Perfojet Products
Air Through Dryer for Nonwoven lines

• Width up to 5000 m
• Speed up to 300m/mn
• Roll diameter 2 / 2.8 meters
• Moisture removal up to 3000 L/h

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Rieter Perfojet Products
Spunlace / Airlaid combination

• Width up to 5000 mm
• Speed up to 250 m/mn
• Pressure 0 to 400 bar
• Complete water filtration system
• Grammage 35 to 80 gsm

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Rieter Perfojet Products
Spunbond Innovator

• Width up to 5000 mm
• Speed up to 800 m/mn
• Grammage 10 to 150 gsm
• PP, PET
• MDCD close to 1
• SMS, SMMS lines

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Rieter Perfojet Products
Spunlacing of Spunlaid fabrics

• Spunlaid fabric
• Water jets
• Added product value
• New characteristics
• Softness
• Bulk

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Rieter Perfojet Services
Services Technical Center

• Services
• Consulting
• Machine erection
• Commissioning
• Training
• Spare parts
• Maintenance
• Technical Center
• Complete Spunlace line
• Spunbond line
• Customer trial
• Training

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Nonwovens by Rieter Perfojet

• Summary
• Rieter Group
• Rieter Perfojet Overview
• Rieter Perfojet Products
• Spunlace Technology
• Spunbond Technology
• Spunjet Technology

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Spunlace Technology
Wetlaid
Drylaid
Meltspun
Wetspun
Web-Forming

• Electrospun

• Carded

• Wetlaid

• Meltblown

• Spunlaid

• Airlaid

Mechanical
Chemical
Web-Bonding
Thermal

• Impregnating

• Calender

• Waterjet

• Oven

• Needlepunch

Web-Treatment
Spraying
Dyeing
Drying
Stretching
Winding
Web-Confectioning
Packaging
NPM Nonwovens
Spunbond
Spunlace
Spunjet
Meltblown
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Spunlace Technology
Wetlaid
Drylaid
Meltspun
Wetspun
Web-Forming

• Electrospun

• Wetlaid

• Meltblown

• Carded

• Spunlaid

• Airlaid

Mechanical
Chemical
Web-Bonding
Thermal

• Impregnating

• Calender

• Waterjet

• Oven

• Needlepunch

Web-Treatment
Spraying
Dyeing
Stretching
Drying
Winding
Web-Confectioning
Packaging
Spunlace
NPM Nonwovens
Spunbond
Spunjet
Meltblown
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Spunlace Technology
Fibres for Spunlace

• Man-made PET / VIS / PP / PA
  
• Natural Cotton, Woodpulp
• Others Aramid Carbon Glass
• Microfibers, splittables
• Spunbond webs
  

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Spunlace Technology
Spunlace process - Jetlace 3000
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Spunlace Technology
Injector - Jetlace 3000
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Spunlace Technology
Universal Jetlace 3000
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Spunlace Technology
Spunlace line configuration
Perfodry 3000 AIR THROUGH DRYERRieter Perfojet
Jetlace 3000 HYDRO-ENTANGLEMENTRieter Perfojet
WINDER
CARDING SECTION
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Spunlace Technology
Industrial Jetlace 3000 machine
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Spunlace Technology
Jetlace 3000 overview

• Grammage 20 to 500 gsm
• Production 3.000 to 20.000 TPA
• Width up to 5000 mm
• Pressure up to 400 bar
• Water flow 100 - 250 m3/h, fully recycled
• Mechanical Speed up to 350 m/mn
• Flexibility patterning - aperturing

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Spunlace Technology
Spunlace product application

• Wipes
• Medical, Surgical
• Cotton pads
• Synthetic leather
• .

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Nonwovens by Rieter Perfojet

• Summary
• Rieter Group
• Rieter Perfojet Overview
• Rieter Perfojet Products
• Spunlace Technology
• Spunbond Technology
• Spunjet Technology

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Spunbond Technology
Wetlaid
Drylaid
Meltspun
Wetspun
Web-Forming

• Electrospun

• Carded

• Wetlaid

• Meltblown

• Spunlaid

• Airlaid

Mechanical
Chemical
Web-Bonding
Thermal

• Impregnating

• Calender

• Waterjet

• Oven

• Needlepunch

Web-Treatment
Spraying
Dyeing
Drying
Stretching
Winding
Web-Confectioning
Packaging
NPM Nonwovens
Spunbond
Spunlace
Spunjet
Meltblown
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Spunbond Technology
Wetlaid
Drylaid
Meltspun
Wetspun
Web-Forming

• Electrospun

• Carded

• Wetlaid

• Meltblown

• Spunlaid

• Airlaid

Mechanical
Chemical
Web-Bonding
Thermal

• Calender

• Impregnating

• Waterjet

• Oven

• Needlepunch

Web-Treatment
Spraying
Dyeing
Drying
Stretching
Winding
Web-Confectioning
Packaging
NPM Nonwovens
Spunbond
Spunlace
Spunjet
Meltblown
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Spunbond Technology
Spunbond history in Rieter

• 1948 first spinbeam by Automatik
• 1960 first Extruder by Automatik
• 2000 Rieter launch its Spunbond technology,
  Perfobond 3000
• 2001 First industrial Spunbond line
• 2002 Spunjet technology combination of Spunlaid
  Spunlace
• 2003 Rieter launch its Meltblown system EMBLO
• First Industrial Spunjet line
• 2004 First Industrial Meltblown line
• 2005 New capability for Perfobond 3000 with PET

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Spunbond Technology
Rieter references

• 1970 Automatik sold equipments for Spunbond
  plants
• 2001 First Spunbond line Europe
• 2002 3.2m Spunbond line Turkey
• 2003 Spunjet line Europe
• 4.2m Spunbond line Brazil
• 0.5m Meltblown line Rieter Automatik
• 2004 2.5m Meltblown line Europe
• 2005 3.2m Spunjet line Europe

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Spunbond Technology
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Spunbond Technology

• Perfobond 3000 overview
• 100 PP
• (development program for PET Spunbond in 2004)
• 10 to 150 gsm
• Width 1 to 5 meters
• Speed production up to 800 m/min
• Ratio MD/CD close to 1

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Spunbond Technology

• Perfobond 3000 advantages

• High productivity
• Up to 300 Kg/h/m/beam
• Unique uniformity
• Isotropic web
• MDCD ratio close to 1
• Electrical consumption
• lt 1KWh/kg
• Easy and safe maintenance
• Top loading to replace the spin pack

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Spunbond Technology
Universal Perfobond 3000
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Spunbond Technology
Spunbond advantages
Why Angled S-Beams?
Unique uniformity 7000 filaments per meter on
conveyor belt Isotropic web MDCD ratio close to1
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Spunbond Technology
Line modularity
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Spunbond Technology
Industrial Perfobond 3000 machine
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Spunbond Technology
Spunbond product application

• Baby diapers
• Feminine hygiene
• Adult incontinence
• Medical garments, mask, surgical gowns
• Home furnishings
• Agriculture
• .

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Nonwovens by Rieter Perfojet

• Summary
• Rieter Group
• Rieter Perfojet Overview
• Rieter Perfojet Products
• Spunlace Technology
• Spunbond Technology
• Spunjet Technology

42
Spunjet Technology
Wetlaid
Drylaid
Meltspun
Wetspun
Web-Forming

• Electrospun

• Carded

• Wetlaid

• Meltblown

• Spunlaid

• Airlaid

Mechanical
Chemical
Web-Bonding
Thermal

• Impregnating

• Calender

• Waterjet

• Oven

• Needlepunch

Web-Treatment
Spraying
Dyeing
Drying
Stretching
Winding
Web-Confectioning
Packaging
NPM Nonwovens
Spunbond
Spunlace
Spunjet
Meltblown
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Spunjet Technology
Wetlaid
Drylaid
Meltspun
Wetspun
Web-Forming

• Electrospun

• Carded

• Wetlaid

• Meltblown

• Spunlaid

• Airlaid

Mechanical
Chemical
Web-Bonding
Thermal

• Impregnating

• Calender

• Waterjet

• Oven

• Needlepunch

Web-Treatment
Spraying
Dyeing
Drying
Stretching
Winding
Web-Confectioning
Packaging
NPM Nonwovens
Spunbond
Spunlace
Spunjet
Meltblown
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Spunjet Technology
Integrated technology Spunbond Spunlace
Winder
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Spunjet Technology
Integrated Production Process
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Spunjet Technology
Nonwoven Fabrics Structure
Conventional Calendred Fabric
Spunjet Fabric
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Spunjet Technology
Spunjet advantages

• Important characteristics modified by Spunlacing
  fully Calendered Spunbond fabrics as compared to
  traditional Spunbond fabrics
• Bending Strength improved
• Softness - improved
• Bulk - improved
• Patterning possibilities

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Spunjet Technology
Spunjet Application

• Industrial Wipes
• Filtration
• Geotextile
• Substrates
• .

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New Generation of Nonwovens
THANK YOU FOR YOUR KIND ATTENTION