New S7-400

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PLC
PLC
PC
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PLC
PC
1990
2000
2010
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3
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IT ??????????????
?ERP???????????
4
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ERP??????
Architecture
Business modelling factory
MES??????
200 TIA goes MES
Industrial Frameworkopen for all
Enterprise asset management
Plant maintenance management
Dispatch
Tracing and tracking
1998 T.I.A. incl.Drives and Low
Voltage Control Systems 2000 UMC
Universal Motion Control
Automation ???
HMI
Horizontal andvertical Integration of
Networks
- Communication- Data management- Config/Prog
TIA
CNC, PLC, DCS
TIA
Sensors,actuators
distributedintelligence
Component based Automation
?????
?????
Machine automation
2001 T.I.A. with Distributed Intelligence
1996 T.I.A. for Discrete Manufacturing and
Process Automation
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??? S7-400 CPU
????????????? ??????PLC S7-400 ???2004?8??? ???!
??? S7-400 CPUs

• ?????????
• ?????????,??35
• ???/?????????????
• ???????????????
• ???????????PLC

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S7-400 ??
??? S7-400 CPUs
??S7-400
S7-400 H ??????
S7-400 F/FH ??

• ??S7-400H????
• ?????,???????????
• ??EN 954 (??????4)????
• ??????????????CPU?????

• ?????????
• ????????
• ????,??????
• ??????
• ?CPU??????100 ??
• ???????????

• ?????????????
• ?????????
• ????????
• ??????
• ??,???????
• ???????
• ?????/?????I/O

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?????????
??? S7-400 CPUs

• OB1????????? 4???
• ????????????
• OB 61-64 ??????

8
?????????

• ?????????? (Load/Transfer/Add)

??? S7-400 CPUs
9
?????????

• ?????????
• ???? (?????)
• ???? (MPI, DP ?????)
• ????
• ????

??? S7-400 CPUs

• ??????????
• ???????

• ??CPU????????,?????????????
• ?????????????
• ????????????
• ???????,??????????
• ????/????????
• ????????
• CP 443-1 ????????? 4??????

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??????
??? S7-400 CPUs
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?????????

• ????(???????) K??

??? S7-400 CPUs
20,000
20,000
Previous additional new memory
5,600
2,800
2,800
144
256
512
1,400
1,400

• ??????

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??????/???
??? S7-400 CPUs
13
??

• STEP 7 ????
• ?CPU??STEP7 V5.2 SP1, Hotfix 3 ? Hardware Update
  ????? (STEP 7 V5.2 SP1 HF3 HSP)
• ??????STEP 7 V5.3 ???????
• Trace functionality
• ???CiR (Configuration in RUN) ?????(timer
  configuration)
• ???
• ?CPU?????CPU, ??CPU???????
• ?CPU???CPU??3??????

??? S7-400 CPUs
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S7-400 CPU ????
??? S7-400 CPUs
???? ????!
?? ?? ???? ???? I/O ???/???
PLC 412-1 412-2 144KB 256KB from
100ns MPI/DPPROFIBUS-DP
PLC 414-2 414-3 512KB 1.4MB from
60ns MPI/DPPROFIBUS-DP
PLC 416-2 416-3 2.8MB 5.6MB from
40ns MPI/DPPROFIBUS-DP
PLC 417-4 20MB from 30ns MPI/DPPROFIBUS-DP
Sufficient digital and analog inputs/outputs
possible
2048 / 2048
2048 / 2048
2048 / 2048
2048 / 2048
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?????????

• ??????????
• ?????????????(Self-coding)
• ????????48?????
• TOP ????
• ????????
• ??????
• ??????????????,
• ??DIP/DIL??
• ?????
• ?? /?? ???CPU??,?????CPU??,????
• ????????
• ?????????
• ???????,????
• ??S7-400?????????
• ??????
• ??????????

??
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???(CiR)?????????

• ???????(CiR)
• ??????????I/O ?
• ??????(??????)
• ???
• ???????????
• ??????????
• ????
• ????,?????????
• ?????????
• ????????

???
???????
???????
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CiR?????

• CiR ?????I/O ????????

CiR
414-4-1H 417-4-1H
S7-400 PLCs
???

ET 200M
???????????
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?????????????????

• ? SIMATIC??????????
• ??? PROFIBUS??
• ????I/O????
• ??????????I/O????
• ??????????
• ?????????????
• ???????
• ?? ?????????

???
??????????
??????,?????? I/O??????
??????????????????
????????
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???????
???

• Many cycles non-coordinated
• T1 Read input signal
• T2 ET 200 backplane bus
• T3 PROFIBUS-DP
• T4 CPU program scan cycle
• T5 PROFIBUS-DP
• T6 ET 200 backplane bus
• T7 Issue output signal

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????????
???
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TIA ?????????
S7-400?????
Clients Parallel redundancy
Management level
Server Parallel redundancy With archive-matching
PC network/terminal bus
Fault-tolerantcommunication
Ethernet
Media redundancy
Process level
H CPUs Hot stand-by
SW redundancy Warm stand-by
Redundant power supply
ET 200M
Field level
Redundant PROFIBUS
Redundant IM 153
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Introduction Industries for H Systems

• Energy Generation and Distribution(Oil, Gas,
  Electricity)
• Power plants
• Pipeline
• Offshore
• District heating
• Chemical/ Electrochemical/ Petrochemical/
  Pharmaceutical
• Mining
• Environmental technology
• Water processing
• Garbage incineration
• Cellulose, Paper, Printing

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Introduction Industries of H Systems

• Steel and metal industry
• Food, beverages, and tobacco Industry
• Glass industry
• Wafer production
• Transportation
• Tunnel ventilation
• Ship automation
• Airport automation
• Maneuvering area lighting
• Luggage transportation

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S7400H ????

• Hidden redundancy
• Transparent programming(programming same as for
  non-redundant systems)
• Standard system parameterization
• Standard handling
• All SIMATIC programming languages can be used
  without
  restriction
• Platform for F andFH systems

S7-400?????
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???CPU??????

• ????
• lt 100ms,??20ms
• ????????
• ?????????????
• ????
• Master ??
• ??
• ??
• ????
• ????
• CPU
• DP string or DP slave ??????,????

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??????????????
Event synchronization

• Synchronization procedure

S7-400?????
Cycle synchronization
Time synchronization
Command synchronization
No synchronization
Subcontroller B
Subcontroller A
Subcontroller A
Subcontroller B
Subcontroller A
Subcontroller A
Subcontroller B
Subcontroller B
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Redundant communicationPrinciple

• Redundant communication is attained through
  redundant connections, which are then used when a
  problem occurs. Redundant connections can be
  created from H stations to
• Other H stations (one- or two-channel)
• HMI PCs (software Redconnect required)

Active connection
Stand-by connection
Communication
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Redundant communicationConfiguration with
redundant bus (1)
Ethernet
H-CPU in single mode
Equivalent circuit diagram
Communication
PS
Bus
CP
CP
PS
CPU
CPU
PS
Bus
CP
CP
PS
CPU
CPU
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Redundant communicationConfiguration with
redundant bus (2)
Ethernet
H-CPU in single mode
Equivalent circuit diagram
Communication
CP
CP
PS
CPU
CPU
PS
Bus
CP
CP
CP
CP
Bus
PS
CPU
CPU
PS
CP
CP
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Redundant communicationConfiguration with single
bus
Ethernet
H-CPU in single mode
Equivalent circuit diagram
Communication
PS
CPU
CP
CP
CPU
PS
Bus
PS
CPU
CP
CP
CPU
PS
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Redundant communicationConfiguration with ring
bus
Ring bus
S7-400H
S7-400H
H-CPU in single mode
Equivalent circuit diagram
Communication
PS
CPU
CP
CP
CPU
PS
Bus
PS
CPU
CP
CP
CPU
PS
Bus
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S7-400?????

• ??
• ??????????
• ????S7-31x-2DP CPUs
• ?CPU 313C-2DP ???
• ?CPU 417-4
• ????
• ??
• ??????????????????????
• ????
• ?????
• ???????
• ??????????
• ?????
• ?????? (??. ??)
• ??????

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?????????
S7-400?????
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S7-400?????
MPI, PROFIBUS DP, Ethernet
S7-400?????
Connection to redundant components
Master controller
Back-up controller
Non-redundant area
Non-redundant area
ET 200M with 2 x IM 153-2
Redundancy area
Active bus
Passive bus
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I/O??
S7-400?????
Redundant communication
Redundant controller
New redundant I/O
PROFIBUS DP
Redundant PROFIBUS
Sensor/control element
Redundant IM
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SIMATIC ET 200 ???????
ProfiBus ??
37
??????

• ?CPU???CPU???????
• ????????????????????

??????
??PROFInet??? S7-400 CPU
PROFInet CP ? PROFInet I/O
???S7-400 CPU CP 443-1 ???????????
2004?8?
2005
2004???