Trinity Highway Products SRT-350 6 Post HBA System 37

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Trinity Highway ProductsSRT-350 6 Post HBA
System376 System4 Foot Offset Post 7 to Post 1
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Trinity Highway Products Properly Installed
SRT-350 6 Post HBA System-Slotted Rail Terminal
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Hit SRT-350 6 Post HBA SystemPost 2 Hinged
Rail Folded
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Installation Instructionshttp//www.highwayguardr
ail.com/products/pdfs/SRT-350_6_Post.pdf
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Shop Drawing http//www.highwayguardrail.com/produ
cts/pdfs/SS-352.pdf
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Title BlockBill of Materials
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Items to Watch for when Installing SRT-350 6
Post HBA System

• Install Post 2 so that the LARGER hole is placed
  DOWNSTREAM
• Guardrail is NOT attached (bolted) at Post 2
  Just the Flange Protector or Backup Plate is
  connected at Post 2
• The Cable Anchor goes ABOVE the Strut NOT THROUGH
  the Strut
• Web Plate Post 1 on Front
• Bearing Plate _at_ Post 1 V goes up

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Post 3-6 CRT (Controlled Release Post) with 8
Offset Blocks

• Install the CRT Wood Post with 3½ holes
  Approximately _at_ Finished Grade
• Note Post 7 is also a CRT Wood Post
• 40 Flair
• Begin _at_ Post 7 face of Guardrail at Offset Block
• Measure 376 to the face of the Guardrail at
  Post 1 no Offset Block at Post 1 2 (HBA Post)
• 40 offset is measured at Post 1

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Installing HBA (Hinged Breakaway Post) _at_ Post 1
2No Offset Blocks

• HBA Post are a two Section Post (top bottom)
• Place the Bottom of the Post so that the LARGER
  (13/16) hole is placed DOWNSTREAM (away from the
  End of the System)
• Attach the top portion with 2 3/8 bolt with
  washer lockwasher under the nut
• Bolts should be installed so the head of the bolt
  is on the inside of the post plates

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Installing HBA (Hinged Breakaway Post) _at_ Post 1

• Place Post 1 so that the LARGER hole is placed
  DOWNSTREAM (away from the End of the System)

Post 1
Note Place the head of the bolts on the inside
of the Post washer, lock washer nut on outside
of Post
3/8 Bolt
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Installing HBA (Hinged Breakaway Post) _at_ Post 2

• Place Post 2 so that the LARGER hole is placed
  DOWNSTREAM (away from the End of the System)
• Place the head of the
• Bolts on the inside of
• the Post - washer, lock
• washer nut on outside
• of Post

Post 2
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Post 2 - Install Post so that the LARGER hole is
placed DOWNSTREAM
Incorrect Cannot Hinge Post Installed
Backwards Plus Bolts in Backwards
Post 2
Correct Placement - Can Properly Hinge
Traffic
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Repair Post 2 -Place Post so that the LARGER hole
is placed DOWNSTREAM

• Repair-Incorrectly placed Post 2
• Remove the Top of Post 2 and the Strut
• Bottom of Post 2 MUST BE
• REMOVED (note the bottom of Post is not
  symmetrical and therefore cannot be drilled)
• Properly backfill the hole
• Rotated bottom of Post 2 180 degrees and re-drive
  the Post
• Reattach the top portion of Post 2 and the Strut
• Install Bolts with Heads inside

Post 2
Traffic
Incorrect Cannot Hinge Post 2 Installed
Backwards
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Installing the StrutPlace 2 Angled Struts
between Post 12

• Post 1 attach with ¾ Bolt with Washer
  Lockwasher under nut
• Post 2 same as above plus stack 2-3 washers on
  the bolt between the Strut and the Post Plate to
  allow the Strut to pass over the 3/8 bolt head

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Post 2 with Bolt Heads Placed Inside Post - Lacks
Extra Washers between Strut Post Plate
Install 23 extra washers on bolt between strut
Post
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SRT-27 Installing Rail Panels

• Layout the Guardrail so Slot Guard Attachment
  Holes _at_ the ends of the Slots (away from Post 1)
• Position Guardrail with Long Slots between Post
  12 Post 23
• Position Guardrail with Short Slots between Post
  34 and Post 45
• The Guardrail from Post 7 to Post 5 does NOT have
  Slots
• Post 7 is also a CRT Wood Post
• Guardrail is NOT attached to Post 2

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Orientation of Slots, Slot Guards and Cable
Anchor Bracket
No Slots
Short Slots
Long Slots
Cable Anchor Bracket
Connect to Wood CRT Post _at_ Post 7
Slot Guards Away From Post 1
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Long Slots Between Post 2 3 and 1 2
Long Slots Between Post 2 3
Long Slots Between Post 1 2
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Short Slots Between Post 4 5 and 3 4
Short Slots Between Post 4 5
Short Slots Between Post 3 4
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No Slots Between Post 6 7 and 5 6
No Slots Between Post 6 7
No Slots Between Post 5 6
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Installing Rail PanelsContinued

• Guardrail is attached to the Post through the
  Offset Blocks _at_ Post 3, 4, 5 and 6
• Guardrail is not attached (bolted) at Post 2

Incorrectly Bolted
Correctly NOT Bolted
POST 2
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Post 2 has a Backup or Flange Protector
PlateCable Anchor Assembly
Backup Plate or Flange Protector
Washers
Cable Anchor Assembly
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Installing Rail PanelsPost 1

• Insert 5/8x2 HGR Post Bolt thru the Rail Panel
  at Post 1 and secure with Hex Nut and Tighten
• Connect the End Section to the End of the
  Guardrail with four 5/8x1 ¼ HGR Splice Bolts
  and Hex HGR Nuts
• Attach Reflective Sheeting
• Your Rail Panels are now attached

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Post 1 - End Section Connected with Reflective
Sheeting
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Installing Cable Anchor Assembly - Bracket

• Place 5/8 Washer on each of the eight 5/8 Hex
  Head Bolts
• Insert the Bolts thru the Traffic Side of the
  Rail Panel and the Cable Anchor Bracket (on the
  backside of the Rail Panel) Secure with Hex HGR
  Nuts
• Slide one end of Cable into Cable Anchor Bracket
  - Place 1 washer and Hex Nut on End of the Cable
  extending thru the Bracket

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Front and Back of Cable Anchor Assembly Bolts
Washers (front) and Nuts (Back)
Back of Rail Traffic
Front of Rail
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Install Cable Anchor Assembly Post 1

• Slide the other end of Cable between upper
  lower sections of the HBA Post 1
• On Post No. 1, bolt the 4"x5¾" x ¼ Cable Web
  Plate to the web (front) of the post with a 3/8"
  x 1½ bolt, with a washer under the 3/8nut. The
  Cable Web Plate should be pushing down on the top
  of the Shank of the Cable Anchor.

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Cable Web plate on Front _at_ Post 1 pushing down on
the top of the Shank of the Cable Anchor
Cable Web Plate pushing down on the top of the
Shank of the Cable Anchor
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Install Cable Anchor Assembly Post 1

• Place the Cable Bearing Plate with the open side
  of the V-Notch pointing upward and the Plate
  Washer on the end of the Cable.
• The bearing plate should rest on the top of the
  flange of the HBA bottom post.

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The bearing plate should rest on the top of the
flange of the HBA bottom post.
Bearing Plate Resting on Top of Flange of the
Bottom HBA Post
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Cable Anchor Assembly Post 1V Bearing Plate
rest on top of Flange of bottom of HBA Post
Correct V Notch Up
Incorrect V Notch Down
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NOTE The Cable Anchor goes ABOVE the Strut NOT
THROUGH the Strut
Cable Anchor Correctly ABOVE the Strut
Cable Anchor INCORRECTLY THROUGH the Strut
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Properly InstalledSRT-350 6 Post HBA System
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Installation Instructionshttp//www.highwayguardr
ail.com/products/pdfs/SRT-350_6_Post.pdf
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Shop Drawing http//www.highwayguardrail.com/produ
cts/pdfs/SS-352.pdf
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Items to Watch for when Installing SRT-350 6
Post HBA System

• Install Post 2 so that the LARGER hole is placed
  DOWNSTREAM
• Guardrail is NOT attached (bolted) at Post 2
  Just the Flange Protector or Backup Plate is
  connected at Post 2
• The Cable Anchor goes ABOVE the Strut NOT THROUGH
  the Strut
• Web Plate Post 1 on Front
• Bearing Plate _at_ Post 1 V goes up

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Q A Time

• Install Post 2 so that the LARGER hole is
  placed___________ from the end of the guardrail
  end treatment???
• DOWNSTREAM

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Q A Time

• 2. The Cable Anchor goes ABOVE OR THROUGH the
  Strut???

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Q A Time

• 3. Guardrail IS or IS NOT attached (bolted) at
  Post 2???
• IS NOT