Describe lubrication methods an application associated with process plants

1
Describe lubrication methods an application
associated with process plants
2
Describe lubrication methods application
associated with process plants
Modules
Topics
Notional Hours
5 3 10 2 20
TC208 Lubrication theory
TC208 Lubrication conditioning
TC208 Lubrication application
TC208 Lubrication safety
Total Notional Hours
3
US TUM006/1 Describe lubrication methods and
application with process plants

TC208 Lubrication theory
Be able to explain lubrication properties,
classifications, applications and purpose in
process plant
Understand the different lubrication
classifications
Understand the mechanisms of different
lubrication methods employed in industry
Understand the different properties of lubricants
employed in industry
Understand the purpose of lubrication in process
plant applications
Understand the terminology associated with
lubrication in process plant
4
Topic Specification TC208 Lubrication theory
Learning Activities
Topic assessment criteria
Assignment Description
Use Multi media
WHAT

• The assessor will observe and confirm that
  learners
• Understand the purpose of lubrication in process
  plant applications
• Understand different classification of
  lubricants and the advantages, disadvantages and
  applications for each class
• Are able to recommend a lubricant type for
  different practical applications

A group or individual exercise to interview a
workshop specialist regarding the application of
lubricants Consolidate the findings into a single
document
Self Study
Field visits
Collect Information
Media search
Interview experts
HOW
Attend lectures
Group Discussions

1. Draw up a checklist in which different
   lubricants, properties, applications and
   lubrication methods can be tabulated
2. Learners interview a workshop specialist to
   obtain answers to these questions
3. Report back to the group with a short
   presentation of findings
4. Consolidate all the findings and compare with
   information obtained from literature. Add
   additional information to findings.

Educational games
Case studies
Analyse, plan and make decisions
Use checklists
Develop recommendations
Job assignment
Make presentation
Complete documents
Execute, test and evaluate
Draft a report
Complete a questionnaire
5
US TUM006/1 Describe lubrication methods and
application with process plants

TC208 Lubrication conditioning
Be able to do describe sampling methods for
lubricants and assess the results of quality tests
Understand sampling methods and quality testing
of lubricants
Be able to explain the different lubrication
conditioning methods and their advantages and
disadvantages
Understand different lubrication conditioning
methods employed
6
Topic Specification TC208 Lubrication
conditioning
Learning Activities
Topic assessment criteria
Assignment Description
Use Multi media
WHAT

• The assessor will observe and confirm that
  learners
• Are able to describe good sampling practice and
  interpret the results
• Understand different conditioning methods
  available

An individual exercise to interview experts
regarding the conditioning / disposal of
lubricants. Literature is searched for
conditioning options.
Self Study
Field visits
Collect Information
Media search
Interview experts
HOW
Attend lectures

1. Interview a plant workshop expert regarding the
   disposal / conditioning methods for lubricants.
   Where contractual removal is used, the
   contractors conditioning method should be
   identified
2. Compare current plant sampling and testing
   practice with methods described in literature
3. List the advantages and disadvantages of
   different conditioning methods

Group Discussions
Educational games
Case studies
Analyse, plan and make decisions
Use checklists
Develop recommendations
Job assignment
Make presentation
Complete documents
Execute, test and evaluate
Draft a report
Complete a questionnaire
7
US TUM006/1 Describe lubrication methods and
application with process plants

TC208 Lubrication application
Be able to explain drip and gravity feed
lubrication systems
Understand drip and gravity feed lubrication
systems
Be able to explain splash and ring lubrication
systems
Understand splash and ring lubrication systems
Be able to explain mechanical and pressurised
grease lubrication systems
Understand mechanical and pressurised grease
lubrication systems
Be able to explain and sketch a forced
lubrication system and the components of the
system
Understand forced lubrication and the components
of such a system
8
Topic Specification TC208 Lubrication application
Learning Activities
Topic assessment criteria
Assignment Description
Use Multi media
WHAT
A group or individual exercise of viewing video
material on different lubrication
systems. Sketching (with captions) each of the
systems and its components.

• The assessor will observe and confirm that
  learners
• Understand the principles of each of the
  lubrication systems
• Are able to identify, name and add captions to
  sketches of all these systems
• Are able to list typical applications,
  advantages and disadvantages for each system

Self Study
Field visits
Collect Information
Media search
Interview experts
Attend lectures
HOW
Group Discussions

1. Sketch each of the lubrication systems described
   with captions
2. Compare typical applications, advantages and
   disadvantages of each lubrication system
3. Compare the main features of each system in a
   table

Sketch
Case studies
Analyse, plan and make decisions
List / Tabulate
Evaluate Calculate
Job assignment
Make presentation
Complete documents
Execute, test and evaluate
Draft a report
Complete a test/questionnaire
9
US TUM006/1 Describe lubrication methods and
application with process plants

TC208 Lubrication safety
Understand corrective actions employed to handle
spillages, leaks, fire hazards, environmental
threats and personal treatment when handling
lubricants
Be able to do handle lubricants safely including
relevant PPE, transport procedures and general
handling procedures
Understand safe handling methods employed with
lubricants
Be able to indicate components which should be
included in a safe storage checklist
Understand safe storage principles, methods and
procedures employed for lubricants
10
Topic Specification TC208 Lubrication safety
Learning Activities
Topic assessment criteria
Assignment Description
Use Multi media
WHAT

• The assessor will observe and confirm that
  learners
• Understand the requirements for the safe
  handling and storage of lubricants
• Understand the environmental impact of
  irresponsible lubricant disposal

A group discussion to site and expand on safe
storage and handling principles of
lubricants Media search on the environmental
impact of lubricant disposal
Self Study
Field visits
Collect Information
Media search
Interview experts
Attend lectures
HOW
Group Discussions
Educational games

1. Have a group discussion and list the
   environmental impact of direct lubricant disposal
   and lubrication spillage
2. List the methods of preventing spillage from
   lubrication storage and handling and compile a
   handling and storage checklist
3. List the methods of minimising the impact of
   lubricant spillages in a short report

Case studies
Analyse, plan and make decisions
List / Tabulate
Develop recommendations
Job assignment
Make presentation
Complete documents
Execute, test and evaluate
Draft a report
Complete a test/questionnaire