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OPERATIONS RESEARCH SYSTEMS

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Basic Modeling Tenants Breakeven Analysis at Great Threads. Note the clear layout of the model. The input cells are outlined and shaded and separated from the outputs – PowerPoint PPT presentation

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Title: OPERATIONS RESEARCH SYSTEMS


1
Welcome!!!
  • OPERATIONS RESEARCH SYSTEMS
  • ANALYSIS TECHNOLOGIES AND
  • APPLICATIONS COURSE (ORSA TAC)

Course Director John Zauner (804) 765-4256,
DSN 539 john.zauner_at_us.army.mil US Army
Logistics University (ALU)College of
Professional Continuing EducationDepartment of
Systems Engineering (DSE)Fort Lee, VA ORSA
Courses offered by ALU/CPCE/DSE
2
ORSA TAC Course Objectives
  • to provide previously trained ORSA analysts with
    an exposure to some of the emerging technologies
    and applications of operations research related
    to military problem solving

3
Why focus on spreadsheet technology?
  • Availability
  • General knowledge by most analysts
  • Greater understanding by decision makers
  • Enhanced capability with add-in packages
  • Great for quick analysis/small to mid-size models

4
Course Materials
  • Course based on material from textbooks Practical
    Management Science and Managerial Statistics
    (Winston, Albright, Zappe)
  • Example based learning
  • EXCEL workbooks included
  • Covers more than we can cover in a one week class
  • Use of Decision Tools Suite software
  • _at_Risk, Stat Tools, PrecisionTree, TopRank plus
    others
  • http//www.palisade.com/decisiontools_suite/defaul
    t.asp
  • Student CD contains
  • All course slides and spreadsheet examples used
    in class
  • StatPro and Solver Table add-in packages plus
    others

5
ORSA TAC Schedule
  • Contains daily schedule
  • Contains instructor contact information
  • Contains subject breakout, textbook reference and
    examples
  • Contains links to all slides and spreadsheet
    examples

6
ORSA PROCESSStrategy for a successful study
  • Define the problem
  • Develop the analysis plan
  • Gather / review data
  • Crunch the numbers
  • Analyze the results
  • Prove the answer
  • Package the results

STUDY PLANNING (40)
ORSA TOOLS (20)
STUDY EXECUTION (40)
7
Spreadsheet Modeling Fundamentals
  • Finding a Breakeven Pointat Great Threads

8
Background InformationBreakeven Analysis at
Great Threads
  • The Great Threads Company sells hand-knit
    sweaters. They want to print a product brochure
    for a direct mail campaign.
  • The costs of printing, mailing, and materials are
    provided. The average size of a customer order
    is 40, and the companys variable cost per order
    averages around 80 of the orders value.
  • The company plans to mail 100,000 catalogs. It
    wants to develop a spreadsheet model to answer
    the following questions
  • How does a change in the response rate affect
    profit? (answer)
  • For what response rate does a company break even?
    (answer)
  • If the company estimates a response rate of 3,
    should it proceed with the mailing? (answer)
  • How does the presence of uncertainty affect the
    usefulness of the model? (answer)

9
Basic Modeling Tenants Breakeven Analysis at
Great Threads
  • Note the clear layout of the model
  • The input cells are outlined and shaded and
    separated from the outputs
  • Headings clearly define cells (bold, indented)
  • Formulas use cell or range name reference (very
    few numbers in formulas)
  • Appropriate numeric formats
  • Range names listed in text boxes to the right

10
Creating the ModelBreakeven Analysis at Great
Threads
  • To create this model, proceed through the
    following steps
  • Enter heading and range names
  • Enter input values
  • Model the responses (enter an estimate in the
    Response Rate cell well use 8)
  • Model the revenues, costs and profits

11
Answering the Questions Breakeven Analysis at
Great Threads
  • Now that a basic model has been created, we can
    answer the questions posed by the company.
  • For question 1, we form a data table to show how
    profit varies with the response rate. The table
    is shown here.

12
Creating a Data TableBreakeven Analysis at Great
Threads
  • Enter a series of response rates (1 to 10) in
    col A, and link them to the profit in cell B18
    (Profit)
  • Highlight the entire range (A18B28) and select
    the Data Table option from the What If Analysis
    Icon (Data Tools Group on Data Ribbon)
  • Put cell E4 (ResponseRate) as the column input
    cell
  • The data table reports the change in profit as
    the response rate changes
  • Create a scatterplot (XY chart) of the values in
    the data table to provide a visual of the results

13
Answering the Questions Breakeven Analysis at
Great Threads
  • Profit increases in a linear manner as response
    rate varies. A 1 increase in the response rate
    always increased profit by 7800.
  • Profit goes from negative to positive when the
    response rate is between 5 and 6.
  • Use GoalSeek to answer Question 2 about the exact
    breakeven point
  • Goal Seek is useful for solving a single equation
    in a single unknown

14
Answering the Questions Breakeven Analysis at
Great Threads
  • To implement Goal Seek, select Goal Seek from the
    What If Analysis Icon (set Profit to 0 by
    changing the Response Rate)
  • If the response rate is 5.77, Great Threads
    breaks even
  • Question 3 asks if the company should proceed
    with the mailing if the response rate is only 3.
    The short term view says no, but we may want to
    go ahead anyways.
  • Many customers who respond to direct mail will
    reorder in the future. If each of the respondents
    ordered two more times, the company would earn
    (3000)(7.80)(2) 46,800 more than appears in
    the model, and profit would then be positive.
  • The moral is to look at the long-term impact of
    our decisions (which means a more complex model)

15
Answering the Questions Breakeven Analysis at
Great Threads
  • Finally, question 4 asks about the impact of
    uncertainty in the model (all inputs are not
    known with certainty)
  • For example, a high degree of uncertainty about
    model inputs makes it difficult to talk about the
    profit level or the breakeven response rate.
  • It makes more sense to talk about the probability
    that profit will have a certain value or the
    probability that the company will break even.

16
Cleaning Input Data
  • Cleaning Customer Data

17
Data CleaningCleaning Customer Data
  • Lists data on 1500 customers of a company
  • How much of this data set is usable? How much
    needs to be cleaned?
  • It is the analysts responsibility to correct
    data problems before doing any serious analysis
    (data cleaning)

18
Cleaning the DataCleaning Customer Data
  • All of the problems in this data are typical of
    real world data sets.
  • In cleaning this data we will look at the
    following variables
  • Social Security Number(SSN)
  • Birthdate/Age
  • Region
  • CredCardUser
  • Income
  • Purchases and AmtSpent

19
Finding Duplicate Entries Cleaning Customer Data
  • For SSN, all 1500 customers are distinct people,
    so all 1500 SSNs should be different.
  • One of the simplest ways to check this is to sort
    on the SSN column
  • To check whether two adjacent SSN are identical,
    add formula IF(B5B4,1,0) in cell J5 and copy
    down
  • Then enter the formula SUM(J5J1503) in cell J4
    (you should find two duplicates)
  • Use Edit/Find menu item (set Look in to
    Values) to find the exact records with
    duplicate SSNs

20
Cleaning Up DatesCleaning Customer Data
  • Sorting on birth date finds that the first 18
    customers all have birthdate 05/17/27
  • Excels dates are stored internally as integers
  • Select the 18 birth dates and use the
    Format/Cells menu item with the number option(and
    zero decimals)
  • The dates format to 9999, the code many
    analysts use for missing values
  • If the birth date is important for further
    analysis, these 18 customers should probably be
    deleted form the data set.

21
Cleaning Up DatesCleaning Customer Data
  • Sorting on age shows the first twelve customers
    with negative ages (all were born before 1930)
  • EXCEL assumes that any two-digit year from 00 to
    29 is the 21st century years from 30 to 99 are
    the 20th century
  • Fix by selecting the 12 birth dates , select
    Edit/Replace, set find what to /202, set replace
    with to /192 , click on Replace All

22
Fixing Text LabelsCleaning Customer Data
  • Sort on Region does not seem to work correctly
  • After a close look we will find that the top
    labels in these cells begin with a space (Fix
    with Edit/Replace)
  • For the CredCard user column (1 means user, 0 is
    non-user), taking an average gives a DIV/0!
    Error
  • The problem is that the numbers were somehow
    input or transformed into text labels
  • Two ways to convert to numbers
  • Put a 1 in an empty cell (make sure entered as
    number), select Edit/Copy, select cells to
    convert, select Edit/Paste Special and choose
    multiply operation (prior to Excel 2002)
  • Highlight range, click on Error Indicator
    (exclamation point in upper left corner of
    range), select convert to number

23
Examining Numeric Data Cleaning Customer Data
  • Sorting the Income column shows most values from
    20,000 to 160,000
  • Some values are much smaller (may have entered
    without 000)
  • Some values are 9999 (many times a code for a
    missing value)
  • Sorting by Purchases also shows 9999 for the
    records at the bottom for Purchases and Amount
    Spent (again probably a missing value code)
  • Put a blank row between records where 9999 starts
    for Purchases to separate from other records

24
Examining Data Relationships Cleaning Customer
Data
  • Presumably there is a relationship between
    Purchases and Amount Spent
  • A scatterplot shows an upward trend with some
    outliers at the bottom of the plot
  • The outliers could represent the average amount
    spent per purchase instead of the total amount
    spent
  • If this is true, sort on AmtSpent and Purchases
    and multiply the AmtSpent by the number of
    purchases for the outlier values

25
Using EXCELs AutoFilter and Advanced Filter
  • Querying Customer Recordsat Hytex

26
Background InformationQuerying Customer Records
at HyTex
  • 1000 customers records of HyTex (direct marketing
    firm)
  • Data collected
  • Age (1 30 or younger, 2 31 to 55, 3 56 and
    older)
  • Gender (1 males, 2 females)
  • OwnHome (1 customer owns a home, 2 dont own
    home)
  • Married (1 customer currently married, 2 not
    married)
  • Close (1 lives near shops that sells similar
    items, 2 not close)
  • Salary combined annual salary of customer and
    spouse (if any)
  • Children number of children living with customer
  • History (NA no dealings with company in
    prior years, 1 low spending customer, 2
    medium-spending, 3 high-spending)
  • Catalogs Number of catalogs sent to the customer
    this year
  • AmountSpent Total amount of purchases by
    customer this year

27
Excels AutoFilter Tool
  • Excels autofilter tool performs simple queries
    on an existing Excel database easily
  • Terms that we will be used
  • Database a set of related data (each column is
    a field, each row is a record)
  • Top row contains field names
  • No empty rows
  • Query a command that asks for the subset of a
    database that satisfies specified conditions

28
Using AutoFilterQuerying Customer Records at
HyTex
  • To use the autofilter tool, make sure the cursor
    is anywhere within the database, and select the
    Filter Icon (on Data and Home Ribbons)
  • Click on the dropdown arrows next to a field name
    to view a list of choices
  • Choices are available to sort and filter (text or
    number)
  • Click on any value in any fields dropdown list
    to see only the records where that field equals
    the selected value

29
Using AutofilterQuerying Customer Records at
HyTex
  • Records are temporarily hidden (not deleted)
  • Setting filter on multiple lists implies and
    condition
  • Select All from list to remove filter for that
    field
  • Select Top Ten to see top/bottom of items or
    top/bottom percent
  • To see the entire database select clear option
    in Sort and Filter group

30
Complex Queries with Autofilter Querying Customer
Records at HyTex
  • The Custom item allows us to enter up to two
    conditions for any field (can be and or or
    conditions)
  • Choose from a number of types of conditions such
    as greater than some value, contains some
    value, does not equal some value, and others.
  • Use wildcard characters ? and (useful for
    text data)
  • ? stands for any single character
  • stands for a series of characters
  • Example perform a query where Salary must be
    between 40,000 and 80,000, History must not be
    NA and Catalogs can either be 6 or 24

31
Performing Analysis on Query Results Querying
Customer Records at HyTex
  • Once we obtain the results of a query we might
    want to summarize these results in some way.
  • If you use functions/add-ins, when you select the
    result cells from a query, all hidden rows are
    included
  • The trick is to copy and paste the results of the
    query to a new location.

32
Excels Advanced Filter Tool
  • Excels advanced filter tool can be used only
    after creating a criteria range
  • The criteria range consists of a top row of
    field names and one or more rows of conditions.
  • To use the advanced filter tool
  • Copy the row of field names to any unused area
    (this is the top row of the criteria range)
  • Manually enter conditions in the cells just below
    those field names
  • Conditions in a given row are and conditions
  • Conditions across rows are treated in an or
    manner

33
Advanced Filter Example Querying Customer Records
at HyTex
  • First row all customers who are married and have
    salary at least 80,000 and have at least 2
    children.
  • Second row all customers who have salary
    100,000 and received at least 12 catalogs.
  • Return all records that meet the first row or
    second row conditions

34
Advanced Filter Example Querying Customer Records
at HyTex
  • Once the criteria range is created, we run the
    query by using the Data/Filter/Advanced Filter
    menu item.
  • The associated dialog box is completed as follows.

35
Another Advanced Filter Example Querying Customer
Records at HyTex
  • Suppose we want the customers who are either (1)
    male with salary between 40,000 and 50,000, or
    (2) female with salary over 70,000
  • How should this condition be entered in the
    criteria range? It is tempting to enter the label
    gt40000,lt50000 in a cell under Salary. However,
    this doesnt work.
  • One solution is to enter two Salary fields in the
    criteria range as shown on the next slide

36
Another Example Querying Customer Records at
HyTex
  • There is no rule in Excel that every field name
    must be included in the criteria range. Only
    those involved in the query are required.
  • Also the same field name can be included more
    than once, evidently to deal with the situation
    we have posed.
  • The criteria range above will return exactly the
    records we seek.

37
Importing External Data from Access
  • Importing customer orders from a database for the
    Fine Shirt Company

38
Background InformationCustomer Orders for the
Fine Shirt Company
  • The Fine Shirt Company has a database of
    historical customer retail shirt sales
    information that we want to analyze
  • There are three related tables in this database
    Customers, Orders, and Products
  • Customer table (info on seven customers)
    CustomerNum, Name, Street, City, State, Zip,
    Phone
  • Products table (info on ten shirt types)
    ProductNum, Description, Gender, UnitPrice
  • Orders table (info on 2245 orders) OrderNum,
    CustomerNum, ProductNum, OrderDate,
    UnitsOrdered, Discount

39
Introduction to Relational Databases
  • Excel databases are flat files or lists
  • They are also called single-table databases,
    where table is the usual database terminology for
    a rectangular range of data
  • Flat files are fine for relatively simple
    database applications, but are not powerful
    enough for more complex applications
  • A relational database is a set of tables, where
    each table is a rectangular arrangement of fields
    and records, and the tables are linked
    explicitly.
  • Microsoft Query (EXCEL add-in) allows import of
    data from many database packages with very little
    work

40
Single Table Query Example Customer Orders for
the Fine Shirt Company
  • Find all of the records from the Orders Table in
    the Shirtorders database that meet the following
    conditions
  • Order date is during the years 1997 or 1998
  • Product number is 3 or 5
  • Number of units ordered is at least 100
  • Return to Excel all fields in the Orders Table
    for these records

41
Importing Data with Microsoft Query Customer
Orders for the Fine Shirt Company
  • Import is a three step process done in Excel and
    Query, not Access
  • Step 1 Define a data source
  • Select Data/Import External Data/New Database
    Query menu item, then select ltNew Data Sourcegt
    from Database tab of Data Source dialog box
  • In the Create New Data Source dialog box, give a
    name to the data source, select appropriate
    driver (Microsoft Access), click Connect, then
    Select and choose the database file click OK a
    couple of times to get back to the Data Source
    dialog box
  • Make sure that the data source you defined is
    highlighted in the Data Source dialog box, then
    click OK (should see Add Tables dialog box)

42
Importing Data with Microsoft Query Customer
Orders for the Fine Shirt Company
  • Step 2 Specify the data you want
  • Select the appropriate table and click Add (click
    Close when completed)
  • The table should appear in the top part of the
    window
  • Double click on fields you want returned to EXCEL
    (click on to return all fields)
  • The data should appear on the bottom part of the
    window
  • Click on the Show/Hide Criteria button on the
    toolbar to view the criteria section in the
    middle of the window

43
Importing Data with Microsoft Query Customer
Orders for the Fine Shirt Company
  • Step 3 Specify criteria and return data to
    EXCEL
  • Entering criteria is similar to the Advanced
    Filter Tool
  • Can type in criteria or use Criteria/Add Criteria
    menu item
  • For Add Criteria dialog box, use pull-downs to
    select field and operator, click on Values to
    select values from records (or can type in values
    box)
  • If you type anything in, be careful with syntax
  • Can select more than one value in value box
  • Records in bottom part of window are filtered
    each time a new criteria is added
  • Select File/Return Data to Microsoft Excel and
    select location of data

44
Working with Imported DataCustomer Orders for
the Fine Shirt Company
  • You can now analyze the data using any EXCEL
    features
  • The imported data are still linked to the query
  • With the cursor anywhere in the data, select the
    Data/Get External Data/Edit Query menu item
  • This takes you back into Microsoft Query, with
    your criteria showing
  • Any changes in criteria will be reflected in the
    Excel data
  • You can also select File/Save in Microsoft Query
    to save the query for later use (select Data/Get
    External Data/Run Saved Query)

45
Creating a Complex Query Customer Orders for the
Fine Shirt Company
  • Find all records that meet the following
    conditions
  • All orders for at least 80 units
  • Order made by the customer Shirts R Us
    (customer number 3)
  • Product is Long sleeve Tunic (product number 6)
  • Return the order date and units ordered for these
    orders.
  • The main difference is that we now have to base
    the query on all three tables in the database

46
Creating a Complex Query Customer Orders for the
Fine Shirt Company
  • The trick is to use the links between the tables
  • Create a new query by clicking on the data source
    created from the previous example
  • Inside the Query screen, first add all three
    tables by using the Tables/Add Table menu item
  • Double click the fields you want to return to
    EXCEL
  • Create the appropriate criteria (fields will be
    displayed as table.field)

47
Exploring Data with Pivot Tables
  • Examining effects on elevator rail diameters for
    Otis Elevator

48
Background InformationRail diameters for Otis
Elevator
  • Spreadsheet contains the diameters (in inches) of
    elevator rails produced by Otis Elevators two
    machines and two operators
  • Each diameter corresponds to a particular
    machine/ operator combination.
  • What effects, if any, do the operator and machine
    have on elevator rail diameters?

49
Pivot Tables
  • Pivot tables provide an incredible amount of of
    useful information about a data set
  • Pivot tables allow us to break the data down into
    subpopulations
  • Statisticians often refer to the resulting tables
    as contingency tables or crosstabs

50
Creating a Pivot Table
  • Position the cursor in the data range
  • Select PivotTable from Insert Ribbon
  • Select the data source and type of report (table
    or chart/table)
  • Specify the range of the data set (should be set
    properly if you placed the cursor in the data
    range)
  • Drag appropriate fields to the PivotTable Field
    List on right side of workbook

51
Creating a Pivot Table
  • Click on any of the variable buttons and drag
    into the appropriate areas
  • Row shows field items as row labels
  • Column shows field items as column labels
  • Report Filter shows field items one at a time
    in the table
  • Values summarizes values/statistics in the body
    of the table
  • Double click on variables in data area to set
    appropriate statistical calculation
  • Specify the location of the pivot table

52
Pivot Table and Chart OutputRail diameters for
Otis Elevator
53
Additional Pivot Table Options
  • Can import data from an external database
  • Can drag multiple field to any of the areas
  • Can drag fields without going back to the wizard
    (table updates automatically)
  • Double click on any pivot table entry to see the
    source data
  • Use pull downs on table or chart to
    select/deselect specific field values
  • if the original data changes, the pivot table
    recalculates automatically (click the exclamation
    point on the Pivot Table toolbar to refresh the
    data)

54
Spreadsheet Modeling and Analysis
  • Ordering with quantity discounts at Sams
    Bookstore

55
Background InformationOrdering Books With
Quantity Discounts
  • Sams Bookstore needs a model to help it order
    the appropriate number of hardback books of any
    title
  • The unit costs for books depends on the quantity
    ordered
  • The demand for books is uncertain (best estimate
    is a range)
  • Any hardback books not sold before the paperback
    book comes out will be sold for 10
  • Determine the companys profit for a books sales
    for a fixed demand and order quantity, then
    analyze the demand uncertainty to choose an order
    quantity that maximizes expected profit

56
Modeling ProcessOrdering Books With Quantity
Discounts
  • Develop a model that will determine the profit
    for any order quantity and any possible demand
  • Perform a sensitivity analysis to see how profit
    changes as order quantity and demand changes
  • Estimate probabilities and determine the expected
    profit for different order quantities

57
Building the modelOrdering Books With Quantity
Discounts
  • Use the MIN function with order quantity (Q)
    demand (D) to determine books sold at regular
    price (cell B15)
  • Use the IF function to determine books sold at
    leftover price (cell B16) IF(Q gt D, Q D, 0)
  • Revenue price units sold (cell B17)
  • Use VLOOKUP function to determine unit cost
    VLOOKUP(Q,CostLookup,2)Q (cell B18)
  • Profit Revenue Cost (cell B19)

58
Sensitivity Analysis Ordering Books With
Quantity Discounts
  • Develop a two way data table to determine profit
    as the demand and order quantity changes
  • Create a demand row in row 22 (500 to 4500 in
    increments of 500)
  • Create an order quantity column in column A (500
    to 4500 in increments of 500)
  • Link cell A22 to the profit cell (A19)
  • Highlight table and Select Data Table from menu
  • Row Input Cell B12
  • Column Input Cell B9
  • Table shows profit for varying levels of demand
    and order quantity

59
Expected Profit Ordering Books With Quantity
Discounts
  • Use probabilities of demand (row 35) to calculate
    expected profit for different order quantities
  • Use SUMPRODUCT function to calculate expected
    profit
  • First range profits for order quantity 500
    (B23J23)
  • Second range probabilities (B35J35)
  • Select order quantity with largest expected
    profit (what does that number represent?)
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