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HANDHELD PARTICLE COUNTERS

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HANDHELD PARTICLE COUNTERS USE AND APPLICATIONS IN HEALTH & SAFETY MANUFACTURING AVAILABLE FROM OPTICAL PARTICLE COUNTERS Kanomax OPCs from SKC are available with ... – PowerPoint PPT presentation

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Title: HANDHELD PARTICLE COUNTERS


1
HANDHELD PARTICLE COUNTERS
  • USE AND APPLICATIONS IN
  • HEALTH SAFETY
  • MANUFACTURING

AVAILABLE FROM
2
OPTICAL PARTICLE COUNTERS
  • Kanomax OPCs from SKC are available with either 3
    or 5 channels.
  • Each channel represents a size range in which
    total particle numbers are measured, stored, and
    displayed on the LCD screen.
  • With optical particles counters (OPCs), the
    principle of laser light scattering is used to
    simultaneously measure particles in various size
    ranges.

3
Model 3886 OPC
  • The Model 3886 has 5 channels and displays total
    numbers of particles in the following sizes 0.3,
    0.5, 1.0, 3.0, and 5.0 µm.
  • The 3886 has an internal datalogger for storage
    of 500 data points.
  • Optional probes can be added for humidity,
    temperature, and air velocity.

SKC Cat. No. 745-3886
4
Model 3887 OPC
  • The Model 3887 is an economy model with 3
    channels. It displays total numbers of particles
    in the following sizes 0.3, 0.5, and 5.0 µm.
  • The 3887 has an internal datalogger for storage
    of 8000 data points.
  • The 3887 is a very compact unit weighing only 1.5
    lbs. (0.68 kg).

SKC Cat. No. 745-3887
5
USE AND APPLICATIONS FOR OPCs
  • CLEAN ROOM
  • ASSESSMENTS
  • Industrial Clean Rooms-semiconductors,
    electronics, and aerospace
  • Biological Clean Rooms-pharmaceuticals, medical,
    food, and hospitals

6
CLEANROOM CLASSIFICATIONS
  • Classified by the number and size of particles
    permitted per volume of air.
  • U.S. Federal Standard 209E from the General
    Services Administration (GSA) was used for many
    years to define cleanrooms. This standard was
    officially cancelled by the GSA in 2001, but is
    still widely used.
  • ISO 14644 Cleanroom Classifications are now used
    as the international standard.

7
USE AND APPLICATIONS FOR OPCs
  • OPCs are useful screening devices in indoor air
    quality investigations, including mold
    remediation.

8
IAQ APPLICATION MOLD
  • The instrument reads in particles/ft3 or
    particles/m3 of air.
  • These particle counts are used in a similar way
    to spore counts obtained from spore traps like
    the SKC VersaTrap.
  • Particle counts are taken inside, outside, and in
    various zones. Data interpretation is done by
    comparing the results.

9
IAQ APPLICATION MOLD
  • If the particle count is high in the 2 to 10
    micron range, mold contamination is often
    present.
  • The particle counter can be used like a Geiger
    counter to guide the user closer to the source of
    mold contamination.

10
IAQ APPLICATION PARTICULATE MATTER
  • OPCs are also useful screening tools for general
    particulate matter. Particle levels found in the
    test zone can be compared to those in a control
    zone.
  • They are also used to check HEPA filter system
    efficiency and to verify the cleanliness of duct
    work.

11
CONDENSATION PARTICLE COUNTERS (CPCs)
  • With CPCs, particles are passed through an
    alcohol bath at an elevated temperature, cooled
    in a condenser block, and detected by a
    light-scattering device.
  • This technology allows smaller size particles to
    be measured.
  • A CPC can measure particles as small as 15 nm.
  • They can detect particles as large as 1 µm in
    size.

12
Model 3800 CPC
  • The Model 3800 measures particles from 15 nm to
    1 µm over a concentration range of 0 to 100,000
    particles/m3.
  • Lightweight at 3.3 lbs. (1.5 kg) for easy
    handling
  • Programmable datalogging capabilities
  • Data management software

SKC Cat. No. 745-3800
13
USE AND APPLICATION NANOPARTICLES
  • Nano-enabled materials are being used in nearly
    every industry to enhance product performance and
    quality.
  • Nanoparticles may be released into the work
    environment during production of these materials.
  • Nano-sized particles have at least one dimension
    between 1 and 100 nanometers (0.001-0.1 microns).

14
MEASURING NANOPARTICLELEVELS WHY?
  • Sampling for nanos may be done for
    production/quality reasons along with health and
    safety concerns.
  • Nano-enabled materials are expensive, so
    manufacturers do not want these materials
    escaping from the production process into the
    work environment.
  • 1. To determine if airborne releases are
    occurring.
  • 2. To determine if control measures are effective
    in reducing nanoparticle exposures.

15
EVALUATING NANOS NIOSH EMISSION ASSESSMENT
TECHNIQUE
  • NIOSH recommends the use of
  • a) Direct-reading particle counters
  • b) Filter samples with lab analysis
  • To obtain key particle metrics including
  • Particle number
  • Particle size
  • Particle shape
  • Degree of agglomeration
  • Mass concentration of elemental constituents

16
EVALUATING NANOS NIOSH EMISSION ASSESSMENT
TECHNIQUE
  • What do you do with this data?
  • Compare filter samples to source nanomaterial.
  • Determine if there is a production problem
    causing a release.
  • Determine if controls are working.
  • Compare levels to existing exposure limits.
  • Compare area to personal samples to evaluate work
    tasks. Normally, the task generates the exposure.

17
EVALUATING NANOS NIOSH EMISSION ASSESSMENT
TECHNIQUE
  • NIOSH field studies
  • showed typical
  • background levels of
  • 1246 to 19,500
  • particles/cm3.
  • Note any unusual
  • conditions in test
  • environment that could
  • impact the background
  • levels.
  • Start the investigation by measuring background
    levels of nanos at 3 to 5 locations.
  • Take measurements with BOTH an OPC and a CPC.

18
EVALUATING EXPOSURES THE SPECIFICS
  • After establishing a reliable background level,
    use the same particle counters to measure
    emissions from the work process.
  • If elevated nanoparticles are detected (gt25
    above background), collect 2 filter samples at
    the emission source.
  • Analyze one filter for particle morphology using
    TEM or SEM. Analyze the other for elemental
    analysis of metals or carbon using ICP or carbon
    counter.

19
CPC VS. OPC WHY 2 PARTICLE COUNTERS FOR NANOS?
  • The CPC technology allows for the measurement of
    particles down to
  • 15 nm.
  • But, you only get one particle count with this
    instrument
  • 1.0 µm is the largest particle size detected.

20
CPC VS. OPC WHY 2 PARTICLE COUNTERS FOR NANOS?
  • The OPC technology allows for the measurement of
    total number of particles per liter of air within
    multiple size ranges.
  • It can only detect particle sizes down to 300 nm,
    but can detect larger particles (agglomerates) up
    to 5 µm.

21
TIP FROM NIOSH ON PARTICLE COUNTERS
  • If you do not have enough budget money to buy
    both a CPC and OPC, buy the OPC.
  • This is because the nanos are agglomerated
    (clumped together) in many cases.

22
FREQUENTLY ASKED QUESTIONS REGARDING PARTICLE
COUNTERS
23
ARE PARTICLE COUNTERS SIMILAR TO SKC HAZ-DUST
INSTRUMENTS?
  • HAZ-DUST instruments display the results as a
    mass per volume of air (mg/m3) to compare to
    occupational exposure limits.
  • Particle counters display the results as number
    of particles per volume of air (particles/m3) in
    various size ranges for data comparison from zone
    to zone and to cleanroom standards.

24
ARE PARTICLE COUNTERS SIMILAR TO HAZ-DUST
INSTRUMENTS?
  • HAZ-DUST instruments measure concentrations using
    a light scattering device and a photocell.
  • Particle counters use laser technology to count
    individual particles.

25
ARE PARTICLE COUNTERS SIMILAR TO HAZ-DUST
INSTRUMENTS?
  • HAZ-DUST instruments allow the addition of
    size-selective samplers like the IOM sampler and
    cyclones.
  • The 3886 Optical Particle Counter, sold by SKC,
    accommodates other probes to measure relative
    humidity, temperature, and air velocity in a
    single instrument.

26
ARE PARTICLE COUNTERS SIMILAR TO HAZ-DUST
INSTRUMENTS?
  • Both instruments have an internal datalogger and
    optional software.

27
ADVANTAGES OF THE 3886 PARTICLE COUNTER FROM SKC?
  • Air velocity probe is a unique accessory.
  • Constantly measures 5 sizes and displays 2 at a
    time.
  • Remote control option (via hardwire) from a
    computer
  • Can be a continuous monitor

28
WHAT ABOUT CALIBRATION OF THE PARTICLE COUNTER?
  • The unit is calibrated by the factory using
    polystyrene particles. It should be sent back to
    the factory for annual calibration.
  • There is an additional charge if a calibration
    certificate is required.

29
TECHNICAL TIDBITS
  • The flow rate of the internal pump is 0.1 cfm.
    The user can not adjust or calibrate this flow
    rate.
  • If the display reads 9.53 E5
  • This means 9.53 X 105 particles/air volume
  • A zero filter is placed on the inlet to zero the
    unit, similar to the HAZ-DUST instrument.

30
CONTACT SKC
  • FOR MORE INFORMATION ON PARTICLE
  • COUNTERS AND OTHER SAMPLING
  • INSTRUMENTS

www.skcinc.com
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