Title: HANDHELD PARTICLE COUNTERS
1HANDHELD PARTICLE COUNTERS
- USE AND APPLICATIONS IN
- HEALTH SAFETY
- MANUFACTURING
AVAILABLE FROM
2OPTICAL PARTICLE COUNTERS
- Kanomax OPCs from SKC are available with either 3
or 5 channels. - Each channel represents a size range in which
total particle numbers are measured, stored, and
displayed on the LCD screen.
- With optical particles counters (OPCs), the
principle of laser light scattering is used to
simultaneously measure particles in various size
ranges.
3Model 3886 OPC
- The Model 3886 has 5 channels and displays total
numbers of particles in the following sizes 0.3,
0.5, 1.0, 3.0, and 5.0 µm. - The 3886 has an internal datalogger for storage
of 500 data points. - Optional probes can be added for humidity,
temperature, and air velocity.
SKC Cat. No. 745-3886
4Model 3887 OPC
- The Model 3887 is an economy model with 3
channels. It displays total numbers of particles
in the following sizes 0.3, 0.5, and 5.0 µm. - The 3887 has an internal datalogger for storage
of 8000 data points. - The 3887 is a very compact unit weighing only 1.5
lbs. (0.68 kg).
SKC Cat. No. 745-3887
5USE AND APPLICATIONS FOR OPCs
- CLEAN ROOM
- ASSESSMENTS
- Industrial Clean Rooms-semiconductors,
electronics, and aerospace - Biological Clean Rooms-pharmaceuticals, medical,
food, and hospitals
6CLEANROOM CLASSIFICATIONS
- Classified by the number and size of particles
permitted per volume of air. - U.S. Federal Standard 209E from the General
Services Administration (GSA) was used for many
years to define cleanrooms. This standard was
officially cancelled by the GSA in 2001, but is
still widely used. - ISO 14644 Cleanroom Classifications are now used
as the international standard.
7USE AND APPLICATIONS FOR OPCs
- OPCs are useful screening devices in indoor air
quality investigations, including mold
remediation.
8IAQ APPLICATION MOLD
- The instrument reads in particles/ft3 or
particles/m3 of air. - These particle counts are used in a similar way
to spore counts obtained from spore traps like
the SKC VersaTrap. - Particle counts are taken inside, outside, and in
various zones. Data interpretation is done by
comparing the results.
9IAQ APPLICATION MOLD
- If the particle count is high in the 2 to 10
micron range, mold contamination is often
present. - The particle counter can be used like a Geiger
counter to guide the user closer to the source of
mold contamination.
10IAQ APPLICATION PARTICULATE MATTER
- OPCs are also useful screening tools for general
particulate matter. Particle levels found in the
test zone can be compared to those in a control
zone. - They are also used to check HEPA filter system
efficiency and to verify the cleanliness of duct
work.
11CONDENSATION PARTICLE COUNTERS (CPCs)
- With CPCs, particles are passed through an
alcohol bath at an elevated temperature, cooled
in a condenser block, and detected by a
light-scattering device.
- This technology allows smaller size particles to
be measured. - A CPC can measure particles as small as 15 nm.
- They can detect particles as large as 1 µm in
size.
12Model 3800 CPC
- The Model 3800 measures particles from 15 nm to
1 µm over a concentration range of 0 to 100,000
particles/m3. - Lightweight at 3.3 lbs. (1.5 kg) for easy
handling - Programmable datalogging capabilities
- Data management software
SKC Cat. No. 745-3800
13USE AND APPLICATION NANOPARTICLES
- Nano-enabled materials are being used in nearly
every industry to enhance product performance and
quality. - Nanoparticles may be released into the work
environment during production of these materials.
- Nano-sized particles have at least one dimension
between 1 and 100 nanometers (0.001-0.1 microns).
14MEASURING NANOPARTICLELEVELS WHY?
- Sampling for nanos may be done for
production/quality reasons along with health and
safety concerns. - Nano-enabled materials are expensive, so
manufacturers do not want these materials
escaping from the production process into the
work environment.
- 1. To determine if airborne releases are
occurring. - 2. To determine if control measures are effective
in reducing nanoparticle exposures.
15EVALUATING NANOS NIOSH EMISSION ASSESSMENT
TECHNIQUE
- NIOSH recommends the use of
- a) Direct-reading particle counters
- b) Filter samples with lab analysis
- To obtain key particle metrics including
- Particle number
- Particle size
- Particle shape
- Degree of agglomeration
- Mass concentration of elemental constituents
16EVALUATING NANOS NIOSH EMISSION ASSESSMENT
TECHNIQUE
- What do you do with this data?
- Compare filter samples to source nanomaterial.
- Determine if there is a production problem
causing a release. - Determine if controls are working.
- Compare levels to existing exposure limits.
- Compare area to personal samples to evaluate work
tasks. Normally, the task generates the exposure.
17EVALUATING NANOS NIOSH EMISSION ASSESSMENT
TECHNIQUE
- NIOSH field studies
- showed typical
- background levels of
- 1246 to 19,500
- particles/cm3.
- Note any unusual
- conditions in test
- environment that could
- impact the background
- levels.
- Start the investigation by measuring background
levels of nanos at 3 to 5 locations. - Take measurements with BOTH an OPC and a CPC.
18EVALUATING EXPOSURES THE SPECIFICS
- After establishing a reliable background level,
use the same particle counters to measure
emissions from the work process. - If elevated nanoparticles are detected (gt25
above background), collect 2 filter samples at
the emission source. - Analyze one filter for particle morphology using
TEM or SEM. Analyze the other for elemental
analysis of metals or carbon using ICP or carbon
counter.
19CPC VS. OPC WHY 2 PARTICLE COUNTERS FOR NANOS?
- The CPC technology allows for the measurement of
particles down to - 15 nm.
- But, you only get one particle count with this
instrument - 1.0 µm is the largest particle size detected.
20CPC VS. OPC WHY 2 PARTICLE COUNTERS FOR NANOS?
- The OPC technology allows for the measurement of
total number of particles per liter of air within
multiple size ranges. - It can only detect particle sizes down to 300 nm,
but can detect larger particles (agglomerates) up
to 5 µm.
21TIP FROM NIOSH ON PARTICLE COUNTERS
- If you do not have enough budget money to buy
both a CPC and OPC, buy the OPC. - This is because the nanos are agglomerated
(clumped together) in many cases.
22FREQUENTLY ASKED QUESTIONS REGARDING PARTICLE
COUNTERS
23ARE PARTICLE COUNTERS SIMILAR TO SKC HAZ-DUST
INSTRUMENTS?
- HAZ-DUST instruments display the results as a
mass per volume of air (mg/m3) to compare to
occupational exposure limits. - Particle counters display the results as number
of particles per volume of air (particles/m3) in
various size ranges for data comparison from zone
to zone and to cleanroom standards.
24ARE PARTICLE COUNTERS SIMILAR TO HAZ-DUST
INSTRUMENTS?
- HAZ-DUST instruments measure concentrations using
a light scattering device and a photocell.
- Particle counters use laser technology to count
individual particles.
25ARE PARTICLE COUNTERS SIMILAR TO HAZ-DUST
INSTRUMENTS?
- HAZ-DUST instruments allow the addition of
size-selective samplers like the IOM sampler and
cyclones. - The 3886 Optical Particle Counter, sold by SKC,
accommodates other probes to measure relative
humidity, temperature, and air velocity in a
single instrument.
26ARE PARTICLE COUNTERS SIMILAR TO HAZ-DUST
INSTRUMENTS?
- Both instruments have an internal datalogger and
optional software.
27ADVANTAGES OF THE 3886 PARTICLE COUNTER FROM SKC?
- Air velocity probe is a unique accessory.
- Constantly measures 5 sizes and displays 2 at a
time. - Remote control option (via hardwire) from a
computer - Can be a continuous monitor
28WHAT ABOUT CALIBRATION OF THE PARTICLE COUNTER?
- The unit is calibrated by the factory using
polystyrene particles. It should be sent back to
the factory for annual calibration. - There is an additional charge if a calibration
certificate is required.
29TECHNICAL TIDBITS
- The flow rate of the internal pump is 0.1 cfm.
The user can not adjust or calibrate this flow
rate. - If the display reads 9.53 E5
- This means 9.53 X 105 particles/air volume
- A zero filter is placed on the inlet to zero the
unit, similar to the HAZ-DUST instrument.
30CONTACT SKC
- FOR MORE INFORMATION ON PARTICLE
- COUNTERS AND OTHER SAMPLING
- INSTRUMENTS
www.skcinc.com