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Steam Heating System

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Title: Steam Heating System


1
Steam Heating System
  • DU-101-PP

2
STEAM HEATING SYSTEM
  • PURPOSE
  • The purpose of the Operations and Maintenance
    Training Program is to train Operations and
    Maintenance Technicians in the operation of the
    Duke University Chiller and Steam Systems.
  • OBJECTIVES
  • Trainees will demonstrate knowledge of
  • Steam Heating System Components
  • Steam Heating System Components Operation
  • Steam Heating System Configuration
  • Steam Heating System Controls and Instrumentation

3
STEAM HEATING SYSTEM
  • PURPOSE
  • The purpose of the Steam Heating System is to
    provide climate control for all East Campus, West
    Campus, and Duke Medical Center buildings.
  • STEAM HEATING SYSTEM
  • Boilers in the East Campus Steam Plant and the
    West Campus Steam Plant supply steam to the
    Underground Seat and Condensate Distribution
    System.
  • The Control Room assures a steady supply of steam
    to all facilities, bringing boilers online as
    they are needed and taking boilers offline to
    accommodate pressure requirements and equipment
    maintenance.
  • In the campus buildings, a Pressure Reduction
    Valve (PRV) Station reduces steam pressure to
    levels suitable for heating and other services.

4
STEAM HEATING SYSTEM
  • WHY STEAM?
  • Steam is an efficient and easily controlled heat
    transfer medium.
  • Heat from the boilers is stored in the steam
    until it is processed in the building air
    handlers.
  • Steam transports energy from the boilers to any
    number of remote locations with minimal loss of
    energy.
  • Both steam plants serve a common distribution
    system, which ensures a steady supply of steam to
    all facilities while boilers and other equipment
    are taken offline
  • To provide access for maintenance without
    interrupting service
  • To improve equipment life
  • To enable the most efficient use of resources

5
STEAM HEATING SYSTEM
  • HEAT TRANSFER PRINCIPLES
  • Boilers raise water temperature enough above the
    boiling point to produce saturated steam.
  • The temperature of latent heat in the saturated
    steam is maintained until the steam releases its
    latent heat into the coils of a heat exchanger.

LATENT HEAT
6
STEAM HEATING SYSTEM
  • Heat naturally flows from a higher temperature
    level to a lower temperature level. This is known
    as heat transfer.
  • The purpose of the distribution system is to
    convey steam from the boilers to the heat
    exchange with minimal loss of latent heat along
    the way.
  • Pipe walls, condensate film, condensate drops,
    air film, scaling, and even the insulation on the
    outside of the pipe all cause some heat loss and
    condensation. To maintain necessary pressure, the
    boiler has to work harder.
  • The effects of these factors on heat transfer can
    be minimized by
  • Drip Leg Stations at regular intervals to remove
    condensate from the piping.
  • Monitoring pressure.
  • Regular maintenance to remove scale and other
    damage to the pipes.
  • Conditioning feed water used in the boiler to
    ensure the steam generated in the boiler is as
    pure as possible.

7
STEAM HEATING SYSTEM
  • CONDENSATE RETURN PRINCIPLES
  • Condensate is the byproduct of heat transfer in
    the Steam Heating System.
  • Condensation forms in distribution piping and
    heating equipment.
  • As condensation forms in the underground piping,
    it is separated from the steam in drip leg
    stations and returned to the plant where it will
    be used to preheat feed water.
  • At a campus building, after steam has condensed
    and given up its valuable heat in the air
    handlers heat exchanger, the hot condensate is
    pumped back to the boiler before it can cool.
  • The hot condensate is used to preheat feed water
    before it enters the boiler, which helps the
    boiler run efficiently.

8
STEAM HEATING SYSTEM
  • QUESTION
  • Why is condensate returned to the plant?
  • For disposal
  • To preheat feed water
  • To fill the water towers
  • To absorb steam

9
STEAM HEATING SYSTEM
  • ANSWER
  • To preheat feed water

10
STEAM HEATING SYSTEM
  • QUESTION
  • How does heat flow?
  • Lower temperature to higher temperature
  • Higher temperature to lower temperature
  • Heat does not flow
  • Downhill

11
STEAM HEATING SYSTEM
  • ANSWER
  • Higher temperature to lower temperature

12
STEAM HEATING SYSTEM
  • QUESTION
  • How is saturated steam made?
  • Water is heated enough above the boiling point to
    produce steam
  • Water is heated to boiling
  • Steam is mixed with hot water
  • Steam is cooled slowly to remove water

13
STEAM HEATING SYSTEM
  • ANSWER
  • Water is heated enough above the boiling point to
    produce steam

14
STEAM HEATING SYSTEM
  • PURPOSE
  • The systems that make up the Steam Heating System
    work together to provide a reliable and and
    efficient heat source for the East and West
    Campuses and Medical Center.

15
STEAM HEATING SYSTEM
  • SYSTEMS
  • The Duke University Steam Heating System includes
    the following equipment and locations
  • High Pressure Steam System
  • East Campus Steam Plant
  • West Campus Steam Plant
  • Underground Steam and Condensate Distribution
    System
  • Steam from the East Campus Steam Plant and West
    Campus Steam Plant is fed into the Underground
    Steam and Condensate Distribution System
  • Reaches all Duke University facilities
  • Medium Pressure and Low Pressure Steam System
  • Located inside all Campus and Medical Center
    buildings
  • Converts high pressure steam to medium pressure
    steam for services and low pressure steam for
    heating.

16
STEAM HEATING SYSTEM
  • HIGH PRESSURE STEAM SYSTEM
  • High Pressure Steam Headers are located in the
    East Campus Steam Plant and the West Campus Steam
    Plant.

EAST CAMPUS STEAM PLANT
17
STEAM HEATING SYSTEM
  • HIGH PRESSURE STEAM HEADER
  • Sensors at the HPS Header send data on the steam
    to the Control Room.

18
STEAM HEATING SYSTEM
  • EAST CAMPUS STEAM PLANT

19
STEAM HEATING SYSTEM
  • WEST CAMPUS STEAM PLANT

20
STEAM HEATING SYSTEM
  • QUESTION
  • Where are HPS Headers located?
  • East Campus and West Campus Steam Plants
  • All steam and chiller plants
  • Campus and Medical Center buildings
  • Chiller Plants 1 and 2

21
STEAM HEATING SYSTEM
  • Answer
  • East Campus and West Campus Steam Plants

22
STEAM HEATING SYSTEM
  • QUESTION
  • What is the nominal pressure of steam leaving the
    HPS Header?
  • 75 psig
  • Less than 16 psig
  • 125 psig
  • 170 psig

23
STEAM HEATING SYSTEM
  • ANSWER
  • 125 psig

24
STEAM HEATING SYSTEM
  • QUESTION
  • Which boilers in a Steam Plant supply the High
    Pressure Steam Header?
  • All boilers all the time
  • Each boiler has its own HPS Header
  • All boilers that are on line
  • All boilers that are offline

25
STEAM HEATING SYSTEM
  • ANSWER
  • All boilers that are on line

26
STEAM HEATING SYSTEM
  • UNDERGROUND STEAM AND CONDENSATE DISTRIBUTION
    SYSTEM
  • PURPOSE
  • The Underground Steam and Condensate Distribution
    System conveys high pressure saturated steam to
    buildings throughout the Duke University Campus
    and Medical Center
  • The nominal steam pressure is 125 psig

27
STEAM HEATING SYSTEM
  • UNDERGROUND STEAM AND CONDENSATE DISTRIBUTION
    SYSTEM
  • COMPONENTS
  • Underground Piping
  • The majority of piping is buried.
  • Steam Vaults (manholes provide access points and
    junctions for buried pipes.
  • There are approximately 35 miles of underground
    piping.
  • Three-pipe design
  • High Pressure Steam (HPS) supply piping delivers
    steam to buildings.
  • Pumped Condensate (PC) return piping conveys hot
    condensate drained from air handlers back to the
    plant.
  • High Pressure Condensate (HPC) return piping
    sends condensate removed from the High Pressure
    Steam piping to the plant to be used as make-up
    feed water.

28
STEAM HEATING SYSTEM
  • COMPONENTS
  • Tunnels provide access to piping that is not
    buried
  • Tunnels are tall enough to allow personnel to
    walk upright
  • Access is provided for maintenance of piping,
    valves, and instrumentation
  • Valves are provided to isolate segments of the
    system

29
STEAM HEATING SYSTEM
  • COMPONENTS
  • Steam Vaults (Manholes)
  • Steam Vaults are located at no more than 300-foot
    intervals in underground piping
  • HPS Supply side of Steam Vault
  • 36 inch manhole lid
  • Drip Leg Station drains and cleans condensate
    from HPS Supply
  • PC Return side of Steam Vault
  • 24 inch manhole lid
  • Sump pit provides drainage (with an electric sump
    pump, when gravity drainage is not adequate
  • Junction(s)
  • Steam Vaults can contain junctions to connect
    branches of piping
  • HPS Supply and PC Return lines can be joined in a
    Steam Vault in various configurations
  • Not all Steam Vaults contain junctions

30
STEAM HEATING SYSTEM
  • COMPONENTS
  • Drip Leg Stations
  • Drip Pocket drains condensate from steam lines.
  • Strainer removes dirt and particulates from
    condensate.
  • Steam Entry Pits
  • Located beneath each Campus and Medical Center
    building.
  • HPS Supply enters from the Underground Steam and
    Condensate Distribution System.
  • Steam pressure is reduced at the PRV Station.
  • Condensate from air handlers drains by gravity
    into the sump in the Steam Entry Pit.
  • Condensate in the sump pit is returned to the
    Underground Steam and Condensate Distribution
    System by the sump pump.

31
STEAM HEATING SYSTEM
  • PIPING
  • Three Pipe System
  • High Pressure Steam (HPS Supply)
  • High Pressure Condensate (HPC Return)
  • Pumped Condensate (PC Return)

DRIP LEG STATION
MANHOLE
32
STEAM HEATING SYSTEM
  • THREE PIPE SYSTEM
  • HPS Supply carries steam from the plant to Campus
    and Medical Center buildings.

DRIP LEG STATION
MANHOLE
HPS SUPPLY
33
STEAM HEATING SYSTEM
  • THREE PIPE SYSTEM
  • Condensate removed from HSP Supply at the Drip
    Leg Station is returned to the Steam Plant in the
    HPC Return piping.

34
STEAM HEATING SYSTEM
  • THREE PIPE SYSTEM
  • Condensate from air handlers is pumped from
    buildings to the Steam Plant through the PC
    Return piping

PC RETURN
DRIP LEG STATION
MANHOLE
35
STEAM HEATING SYSTEM
  • QUESTION
  • What are the three pipes in the three pipe
    design?
  • HPS Supply, HPC Return, PC Return
  • HPS Return, HPC Supply, PC Return
  • LPS Supply, HPS Supply, PC Return
  • PC Supply, PRV Return, HPS Supply

36
STEAM HEATING SYSTEM
  • ANSWER
  • 35 miles

37
STEAM HEATING SYSTEM
  • QUESTION
  • Approximately how much piping is in the
    Underground Steam and Condensate Distribution
    System?
  • 300 feet
  • 50 miles
  • 35 miles
  • 900 yards

38
STEAM HEATING SYSTEM
  • ANSWER
  • HPS Supply, HPC Return, PC Return

39
STEAM HEATING SYSTEM
  • QUESTION
  • What is carried in PC Return piping?
  • Condensate from building
  • Steam from Plant
  • Condensate from Drip Leg Station
  • LPS from PRV Station

40
STEAM HEATING SYSTEM
  • ANSWER
  • HPS Supply, HPC Return, PC Return

41
STEAM HEATING SYSTEM
  • TUNNELS
  • Provide easy access to the Underground Steam and
    Condensate Distribution System to personnel
  • Maintaining piping, valves, sensors, and controls
  • Isolating segments of the system

42
STEAM HEATING SYSTEM
  • UNDERGROUND PIPING
  • The majority of piping is buried.
  • Steam Vaults (manholes) provide access and
    junction points

43
STEAM HEATING SYSTEM
  • STEAM VAULTS
  • HPS supply side of the vault
  • 36 inch Manhole provides access for maintenance
  • Drip Leg Station drains and cleans condensate
    from HPS
  • PC return side of the vault
  • 24 inch Manhole provides access for maintenance
    of condensate return piping
  • Sump pit provides drainage of condensate lost
    from the the system
  • Junction
  • HPS supply and PC return from various lines can
    come together in a steam vault

44
STEAM HEATING STATION
  • STEAM VAULT
  • HPS Supply Side
  • Drip Leg Station
  • 36 inch Manhole for maintenance access

MANHOLE
HIGH PRESSURE STEAM
DRIP LEG STATION
45
STEAM HEATING SYSTEM
MANHOLE
  • STEAM VAULT
  • PC Return Side
  • 24 inch manhole lid for maintenance access
  • Sump with Pump

MAIN PC RETURN
SUMP PUMP
SUMP
46
STEAM HEATING SYSTEM
  • STEAM VAULT
  • Top View of Junction

HPS MANHOLE
47
STEAM HEATING SYSTEM
  • STEAM VAULT DRIP LEG STATION
  • Drip Pocket
  • Strainer
  • Steam Trap

HPS SUPPLY
ISOLATION VALVES
DRIP POCKET
TO HPC RETURN
BLOWDOWN TEST TEE
STRAINER
STEAM TRAP
BLOWDOWN DRAIN
48
STEAM HEATING STATION
  • STEAM VAULT DRIP LEG STATION
  • Drip Pocket
  • Condensate forming as steam cools can cause water
    hammer, erosion and scaling of pipe, and pipe and
    equipment failure
  • Condensate drops out of the stream as steam
    passes over the drip pocket.

HPS SUPPLY
DRIP POCKET
CONDENSATE
49
STEAM HEATING SYSTEM
  • STEAM VAULT DRIP LEG STATION
  • Strainer
  • Condensate from the drip pocket passes through
    the strainer
  • Fine mesh screen collects dirt and particulates

DRIP POCKET
SCREEN
STRAINER
50
STEAM HEATING SYSTEM
  • STEAM VAULT DRIP LEG STATION
  • Stream Trap
  • Air and CO2 separate from the condensate and
    collect in the inverted bucket.
  • When the inverted bucket becomes buoyant, the
    bucket rises, triggers the valve above the
    bucket, and the gases vent out the top of the
    Steam Trap.

VALVE
INVERTED BUCKET
CONDENSATE FROM STRAINER
TO HPC RETURN
STEAM TRAP
51
STEAM HEATING SYSTEM
  • QUESTION
  • What does a Drip Leg do?
  • Removes gases from HPS Supply
  • Drains and cleans condensate from HPS Supply
  • Pumps condensate from the Steam Pit Entry
  • Detects leaks in underground piping

52
STEAM HEATING SYSTEM
  • ANSWER
  • Drains and cleans condensate from HPS Supply

53
STEAM HEATING SYSTEM
  • QUESTION
  • The majority of piping is where?
  • In tunnels
  • Buried
  • Overhead
  • Underwater

54
STEAM HEATING SYSTEM
  • ANSWER
  • Buried

55
STEAM HEATING SYSTEM
  • QUESTION
  • HPS supply is connected to HPS Return by what?
  • PRV Station
  • Junction
  • Drip Leg Station
  • Steam Vault

56
STEAM HEATING SYSTEM
  • ANSWER
  • Drip Leg Station

57
STEAM HEATING SYSTEM
  • QUESTION
  • What are Steam Vaults also known as?
  • Steam Entry Pits
  • Manholes
  • Deaerators
  • Steam Traps

58
STEAM HEATING SYSTEM
  • ANSWER
  • Manholes

59
STEAM HEATING SYSTEM
  • QUESTION
  • What does a Steam Trap do?
  • Reduces steam pressure
  • Captures steam for testing
  • Removes air and CO2 from condensate
  • Removes dirt and particles from steam

60
STEAM HEATING SYSTEM
  • ANSWER
  • Removes air and CO2 from condensate

61
STEAM HEATING SYSTEM
  • QUESTION
  • What does a Steam Vault do?
  • Holds steam until it is needed
  • Provides access to underground piping
  • Serves as an entry point for HPS Supply into a
    building
  • Removes steam from condensate lines

62
STEAM HEATING SYSTEM
  • ANSWER
  • Provides access to underground piping

63
STEAM HEATING SYSTEM
  • LOW PRESSURE AND MEDIUM PRESSURE STEAM SYSTEM
  • Steam Pit Entry is the vault beneath each
    building where HPS Supply enters the building and
    PC Return leaves.
  • The PRV Station in each building reduces high
    pressure steam (125 psig) to medium pressure
    steam\ (75 to 16 psig, and medium pressure steam
    to low pressure steam (less than 16 psig).
  • Medium pressure steam is used for building
    services washing hot water, and other services).
  • Low pressure steam is used by air handlers to
    heat the building.
  • Condensate from the air handlers flows to the
    sump pit by gravity. The condensate pump sends
    condensate to the plan through the PC Return
    piping.

64
STEAM HEATING SYSTEM
  • STEAM PIT ENTRY
  • Entry point for Buildings
  • Maintenance access
  • Drip Leg removes condensate
  • Condensate Pump returns condensate to Steam Plant

DRIP LEG
CONDENSATE PUMP
65
STEAM HEATING SYSTEM
  • PRV Station
  • Reduces pressure in buildings in two stages
  • HPS Supply to Medium Pressure Steam (MPS) for
    services
  • MPS to Low Pressure Steam (LPS) for heating

MPS TO SERVICES
HPS FROM STEAM PLANT
LPS TO HEATING
PRV
66
STEAM HEATING SYSTEM
  • PRV STATION
  • PRV
  • PRV uses adjustable spring and diaphragm design
    to reduce steam pressure.
  • The PRVs in the first stage of the PRV Station
    reduce steam pressure from 125 psig (HPS) to 75
    to 16 psig (MPS)
  • The PRVs in the second stage of the PRV Station
    reduce steam pressure from 75 to 16 psig to less
    than 16 psig (LPS).

67
STEAM HEATING SYSTEM
  • QUESTION
  • What does a PVR Station do?
  • Reduces pressure so steam can be used for
    services and heating
  • Pumps condensate from the air handlers
  • Increases steam pressure so steam can reach the
    most remote air handlers
  • Converts steam to hot condensate

68
STEAM HEATING SYSTEM
  • ANSWER
  • Reduces pressure so steam can be used for
    services and heating

69
STEAM HEATING SYSTEM
  • QUESTION
  • What is LPS used for?
  • Reducing pressure from HPS Supply
  • Heating
  • Hot water
  • Pumping condensate back to the plant

70
STEAM HEATING SYSTEM
  • ANSWER
  • Heating

71
STEAM HEATING SYSTEM
  • QUESTION
  • Which of these is MPS used for?
  • Reducing pressure from HPS Supply
  • Heating
  • Hot water
  • Pumping condensate back to the plant

72
STEAM HEATING SYSTEM
  • ANSWER
  • Hot water

73
STEAM HEATING SYSTEM
  • QUESTION
  • What does a PRV do?
  • Reduces voltage to the condensate pumps
  • Reduces steam pressure
  • Converts condensate to steam
  • Removes air and CO2 from steam

74
STEAM HEATING SYSTEM
  • ANSWER
  • Reduces steam pressure

75
STEAM HEATING SYSTEM
  • STEAM HEATING SYSTEM CONFIGURATION AND PROCESS
    FLOW

76
STEAM HEATING SYSTEM
  • HPS HEADERS, EAST AND WEST STEAM PLANTS
  • Steam from boilers is regulated in HPS Header
  • Header supplies HPS to Underground Steam and
    Condensate Distribution System
  • Steam pressure exiting plant is 125 psig

HPS HEADER
UNDERGROUND PIPING
BOILERS
77
STEAM HEATING SYSTEM
  • STEAM VAULT
  • HPS steam enters Steam Vault
  • Condensate drains into Drip Pocket
  • Steam Trap removes air and CO2
  • Strainer removes dirt and particulates

STEAM VAULT
DRIP LEG STATION
STEAM TRAP
78
STEAM HEATING SYSTEM
  • STEAM ENTRY PIT
  • HPS enters Campus and Medical Center buildings at
    Steam Entry Pit
  • Drip Leg removes condensate

DRIP LEG
STEAM ENTRY PIT
79
STEAM HEATING SYSTEM
  • PRV STATION
  • HPS is reduced to MPS, 75 to 16 psig
  • MPS is reduces to LPS, less than 16 psig
  • LPS is sent to the building heating system

75-16 psig
gt 16 psig
PRV STATION
125 psig
80
STEAM HEATING SYSTEM
  • STEAM ENTRY PIT
  • Condensate from heat heating goes to the
    Condensate Pump
  • Condensate is returned to the Steam Plant

81
STEAM HEATING SYSTEM
  • QUESTION
  • What is the function of the Steam Pit Entry?
  • Where HPS Supply enters a building
  • Entrance to Steam Vault
  • Contains the LPS Station
  • Contains air handlers

82
STEAM HEATING SYSTEM
  • ANSWER
  • Where HPS Supply enters a building

83
STEAM HEATING SYSTEM
  • QUESTION
  • Steam from boilers enters the distribution system
    where?
  • PRV Station
  • HPS Header
  • Steam Pit Entry
  • Steam Vault

84
STEAM HEATING SYSTEM
  • ANSWER
  • HPS Header

85
STEAM HEATING SYSTEM
  • QUESTION
  • What is the pressure of low pressure steam?
  • Below 16 psig
  • 16 psig
  • 75 psig
  • 24 psig

86
STEAM HEATING SYSTEM
  • ANSWER
  • Below 16 psig

87
STEAM HEATING SYSTEM
  • QUESTION
  • In what part does the Drip Leg Station collect
    condensate from HPS Supply?
  • The Drip Leg Station does not collect condensate
  • Steam Trap
  • Strainer
  • Drip Pocket

88
STEAM HEATING SYSTEM
  • ANSWER
  • Drip Pocket

89
STEAM HEATING SYSTEM
  • QUESTION
  • What does the strainer do?
  • Removes air and CO2 from condensate
  • Removes LPS from HPS Supply
  • Removes dirt and particulates from condensates
  • Removes latent energy from HPS Supply

90
STEAM HEATING SYSTEM
  • ANSWER
  • Removes dirt and particulates from condensate

91
STEAM HEATING SYSTEM
  • OPERATIONS MONITORING
  • Operation of the Steam Heating System at Duke
    University is monitored through the Control Room,
    at West Campus Chilled Water Plant 2.
  • The Digital Control System (DCS) provides
    operators with information on system operation
    and control over system parameters.

92
STEAM HEATING SYSTEM
  • PLANT ROUNDS
  • During an Operators routine shift, Rounds are
    accomplished to record key information and
    visually assess Steam Heating System operation,
    as well as other systems in the Steam Plants.
  • Each Steam Plant has a Round Sheet to be filled
    out by the Operator.
  • Each plant has different requirements for plant
    rounds.
  • The information is recorded, not only for the
    current status, but also to record system trends.

93
STEAM HEATING SYSTEM
  • WEST PLANT
  • The following is recorded, during operator
    rounds, for the West Plant, at 0800, 1600, 2000,
    and 0400 hours
  • Steam header PSI
  • DA steam PSI/water temperature
  • Steam flow, drum PSI, and gas/fuel Oil PSI to
    Boilers 1, 2, 3, 6
  • Steam flow, drum PSI, fuel oil PSI to BLR, and
    atomizing steam for boilers 4 and 5
  • City water PSI
  • C/W booster pump online, and pump outlet PSI
  • Softeners online
  • FWP online, and discharge PSI
  • Plaint air PSI
  • Air storage tank PSI

94
STEAM HEATING SYSTEM
  • WEST PLANT
  • The following is recorded, during operator
    rounds, for the West Plant, at 0800, 1600, 2000,
    and 0400 hours
  • Air compressor online, PSI, and temp
  • Generator (volts/temp)
  • Condensate pumps online, and discharge PSI
  • Tunnel condensate pumps leaking
  • Cond economizer rounds
  • Fan status, pump online, water level, flue gas
    temp in/out, makeup temp to V01, makeup temp to
    HA-02, condensate temp leaving HA-01
  • Glycol system
  • Pump online, inlet/outlet PSI, glycol
    inlet/outlet temp, CHW inlet/outlet temp
  • Chemical pumps rounds (day shift only)
  • Softeners rounds (day shift only)
  • Fuel oil/SPCC rounds day shift only

95
STEAM HEATING SYSTEM
  • EAST PLANT
  • The following is recorded, during operator
    rounds, once on dayshift, and once on nightshift
  • Deaerators
  • Pressure, steam temp, water temp, PC bypass
    closed
  • Heating water pumps
  • Suction/discharge PSI
  • HP steam to DA
  • Top/bottom PSI
  • Steam letdown
  • Top/bottom PSI, SF1 breaker on/off
  • Rooftop
  • Breakers
  • Operating Floor
  • Leak detector, NG/propane valve, HRS inlet/outlet
    water temp, HRS drain water temp, HRS soft water
    inlet/outlet PSI, blowoff tank outlet temp
  • Rooftop

96
STEAM HEATING SYSTEM
  • EAST PLANT
  • The following is recorded, during operator
    rounds, once on dayshift, and once on nightshift
  • Breakers
  • Basement area
  • Steam header PSI, city water inlet PSI, city
    water PSI after strainer, vacuum skid sight
    glass, pumps 5-8, booster pumps 1 and 2, HP drip
    station, fire water system, sump pump station,
    AHU-1 breaker
  • Fan room
  • SF-2-SF-4 breakers valves open, AHU-2 breakers
    valves open
  • Outside building
  • Condensate tank levels, natural gas piping,
    propane skid, vaporizer, emergency generator,
    propane unloading area
  • Night Shift Only Softeners online, GMPs,
    polishers online, boiler 1-15, chemical pump,
    softeners, and brine tank

97
STEAM HEATING SYSTEM
  • EXAMPLE WEST PLANT ROUNDS SHEET (front and back)

98
STEAM HEATING SYSTEM
  • EXAMPLE EAST PLANT ROUNDS SHEET (front and back)

99
STEAM HEATING SYSTEM
  • TYPICAL PROBLEMS ASSOCIATED WITH THE STEAM
    HEATING SYSTEM
  • Clogged Strainer
  • Most likely cause is mesh strainer is full of
    debris.
  • Failed Steam Trap
  • Most likely cause is failure or clogging of vent.
  • Flooding of Steam Vault or Steam Entry Pit
  • Most likely cause is sump pump has failed or
    drain is clogged.
  • Failed PRV
  • Most likely cause is clogged valve, degraded
    diaphragm, or spring requires adjustment

100
STEAM HEATING SYSTEM
  • QUESTION
  • Where does Operations Monitoring take place?
  • Control Room in each steam plant
  • Control Room in West Campus Steam Plant
  • Control Room in Chiller Plant 2
  • Control Room in Chiller Plant 1

101
STEAM HEATING SYSTEM
  • ANSWER
  • Control Room in Chiller Plant 2
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